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CarsLore / Makes / Chevrolet / Express 3500

Chevrolet Express 3500

Model years 1996–2024 in the US safety record. No model year stands out in owner complaints. Fewest complaints: 2013, 2014, 2021.

134owner complaints
2recall campaigns
2,882service bulletins
29model years on record

Complaints by model year

Each bar is one model year. The most recent years are still collecting complaints.

’96’99’02’05’08’11’14’17’20’23’96’99’02’05’08’11’14’17’20’23

NHTSA ODI complaints (public domain) · updated 23 Oct 2026

Year by year

Model yearComplaintsRecallsBulletinsCrashes · fires
2024201160 · 0
2023002620 · 0
202200340 · 0
202110330 · 0
202000360 · 0
201920310 · 0
201800330 · 0
201700330 · 0
201600320 · 0
201500330 · 0
2014113770 · 0
201310250 · 0
2012503490 · 0
201100200 · 0
2010412790 · 0
2009 Express 3500921921 · 0
2008 Express 35001111801 · 0
2007 Express 35001111911 · 1
2006 Express 35001511351 · 1
20051701201 · 2
2004160890 · 1
2003 Express 3500120861 · 3
200230650 · 0
2001110592 · 0
200040541 · 0
19994090 · 0
19983040 · 0
19972030 · 0
19960020 · 0

A model year gets its own page when it has enough data for at least three sections

Most common problems

  • Tires17
  • Electrical system14
  • Structure13
  • Steering12
  • Service brakes, hydraulic12
  • Fuel/propulsion system10
  • Fuel system, gasoline10
  • Service brakes9

NHTSA ODI complaints, all model years

Fuel consumption by year

Official Canadian test results for 7 model years, best variant per year. Combined consumption ranges from 18.0–19.8 L/100 km.

YearVariantEngineTransmissionCityHighwayCombinedCO₂ g/km
2017Express 3500 Passenger · Van: Passenger · Regular gasoline6.0 L, 8 cyl.A622.314.919.0445
2016Express 3500 Passenger · Van: Passenger · Regular gasoline6.0 L, 8 cyl.A623.016.019.8465
2015Express 3500 Passenger · Van: Passenger · Regular gasoline4.8 L, 8 cyl.A621.314.318.1416
2014Express 3500 Passenger · Van: Passenger · Regular gasoline4.8 L, 8 cyl.A621.314.318.2419
2013Express 3500 Passenger · Van: Passenger · Regular gasoline4.8 L, 8 cyl.A621.114.218.0414
2012Express 3500 Passenger · Van: Passenger · Regular gasoline4.8 L, 8 cyl.A621.114.218.0414
2011Express 3500 Passenger · Van: Passenger · Regular gasoline6.0 L, 8 cyl.A622.315.019.0437

Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada

Recalls

2 campaigns cover the Express 3500.

14V706000 · Equipment adaptive/mobility5 Nov 2014 · 2006, 2007, 2008, 2009, 2010, 2014

Cummings Mobility Conversion & Supply (Cummings) is recalling certain model year 2006-2014 Ford E-150, E-250, E-350, Chevrolet Express, 2006-2008 Dodge Sprinter, and 2009-2014 Mercedes-Benz Sprinter, and 2013 Ford Transit Connect vehicles manufactured January 1, 2006, to October 8, 2014, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation after January 1, 2006. The platform side plate of the affected wheelchair lifts may crack.

09V456000 · Equipment19 Nov 2009 · 2009

CUES, INC. IS RECALLING CERTAIN MODEL YEAR 2007-2009 SERVICE VEHICLES BUILT ON VARIOUS CHASSIS EQUIPPED WITH CARRIER AIRV CEILING UNITS, MODEL NOS. 68RV0010BA, 68RV0012CA, AND 68RV0010EA. THE HEATER ELEMENT IN THESE ASSEMBLIES MAY BE DEFECTIVE WHICH COULD CAUSE THE UNIT TO CREATE SMOKE OR SPARKS.

NHTSA recalls