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CarsLore / Ford / E-150 / 1996

1996 Ford E-150

59 owner complaints — #8 of 29 E-150 model years, 3.1× the typical year. 3 recalls, 8 service bulletins.

59complaints · 6 crashes, 8 fires
3recalls
8manufacturer bulletins
120,000 mimedian mileage at failure

Problems owners report

Complaints filed with NHTSA about the 1996 Ford E-150, by the system named in each complaint. One complaint can name several.

  • Engine and engine cooling11
  • Service brakes, hydraulic11
  • Electrical system10
  • Vehicle speed control6
  • Suspension5
  • Tires5
  • Fuel system, gasoline5
  • Structure4
  • Steering4
  • Equipment3

NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 101 injuries and 0 deaths reported

Compared with other years

’89’92’95’96’98’01’04’07’10’13’16’20’2359’89’92’95’96’98’01’04’07’10’13’16’20’2359

NHTSA ODI complaints by model year

Fatal crashes in the US

From 2020 to 2023, 4 1996 E-150 vehicles were involved in crashes on US public roads in which someone died; 3 people died inside them, and 1 of the vehicles rolled over. This is a count, not a crash rate: it grows with the number of cars on the road.

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain)

New York safety inspections

At its first New York inspection the 1996 Ford E-150 failed the safety check 1.17% of the time — 20% less often than the average 1996 passenger car (1.47%). Median odometer at inspection: 145,129 miles.

766first inspections
1.17%failed on safety
145,129 mimedian odometer
0.0%2.1%4.2%’84’86’88’90’92’94’96’98’00’02’041.2%0.0%2.1%4.2%’84’87’90’93’96’99’02’041.2%

NY DMV Vehicle Inspections (vezn-fmmk), initial inspections since Aug 2021 · how we count

Recalls

09V399000 · Vehicle speed control13 Oct 2009 · 4,500,000 vehicles

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

08V051000 · Vehicle speed control4 Feb 2008 · 225,000 vehicles

FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.

06V286000 · Vehicle speed control1 Aug 2006 · 1,200,000 vehicles

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.

NHTSA recalls · summaries in NHTSA's own words

Service bulletins

What Ford told its dealers about the 1996 Ford E-150: known faults, fixes and updates.

BulletinSummary
50721CHECK ENGINE LIGHT, CODE P030X, WITH NO DRIVEABILITY COMPLAINT. *TW
50546INFORMATION FOR WHEN DIAGNOSING CONCERNS W/ FACTORY INSTALLED CELLULAR PHONES. *TT
50497VEHICLES W/ AN ABS CODE 1095, MAY BE CAUSED BY WATER INTRUSION INTO THE HCU/ECU MOTOR. *TT
50477INVESTIGATING 7.3L IRREGULAR IDLE. *TT
50472FIRESTONE P235 TIRES MAY EXHIBIT A HIGH FREQUENCY VIBRATION AT 65-75 MPH. *TT
50469FOR CONCERNS OF STALLING, REFLASH PCM W/ 1996 CALIBRATION (R11 LEVEL). *TT
50440VEHICLES MAY EXHIBIT AN EXHAUST LEAK &/OR NOISE DUE TO WARPED EXHAUST MANIFOLDS. *TT
50429E4OD TRANS MAY EMIT A TICK/RATTLE NOISE WHEN DRIVING AT LIGHT LOADS IN 1ST GEAR AT 1100 TO 1800 RPM RPM. *TT

NHTSA manufacturer communications (public domain)

NHTSA investigations

EA05005 · Electrical systemopened 22 Mar 2005 · closed 2 Aug 2006

ENGINE COMPARTMENT FIRES

NHTSA Office of Defects Investigation