Problems owners report
Complaints filed with NHTSA about the 2004 Volkswagen Touareg, by the system named in each complaint. One complaint can name several.
- Power train50
- Electrical system49
- Tires36
- Air bags27
- Fuel/propulsion system23
- Engine and engine cooling22
- Vehicle speed control22
- Suspension20
- Service brakes, hydraulic16
- Exterior lighting13
NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 6 injuries and 0 deaths reported
Compared with other years
NHTSA ODI complaints by model year
Fatal crashes in the US
From 2020 to 2023, 7 2004 Touareg vehicles were involved in crashes on US public roads in which someone died; 2 people died inside them, and 1 of the vehicles rolled over. This is a count, not a crash rate: it grows with the number of cars on the road.
NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain)
New York safety inspections
At its first New York inspection the 2004 Volkswagen Touareg failed the safety check 1.80% of the time — 18% less often than the average 2004 passenger car (2.21%). Median odometer at inspection: 125,757 miles.
NY DMV Vehicle Inspections (vezn-fmmk), initial inspections since Aug 2021 · how we count
Engines
The most common engines in 2004 Volkswagen Touareg cars on Dutch roads are the 3.2 petrol (162 kW, 217 hp), 4.2 petrol (228 kW, 306 hp) and 3.2 petrol (177 kW, 237 hp).
| Engine | Power | Cars |
|---|---|---|
| 3.2 petrol | 162 kW 217 hp | 102 |
| 4.2 petrol | 228 kW 306 hp | 74 |
| 3.2 petrol | 177 kW 237 hp | 48 |
RDW Open Data (CC0): registered passenger cars and their fuel data · engine size rounded to 0.1 litre, net maximum power · versions with at least 20 cars
In the Netherlands
256 first registered in 2004 are on Dutch roads; 46% arrived later as imports. Median list price when new: €107,100.
Most common APK defects
- Bandenspanning niet op juiste waarde102
- Band onvoldoende profiel81
- Waarschuwingsinrichting airbag- / gordelsysteem geeft defect75
- Stuur- of fuseekogel met slijtage kleiner of gelijk 1,0 mm63
- Band(en) aanwezig met een profieldiepte van 1,6 t/m 2,5 mm58
- Dimlicht onjuist afgesteld49
- Remslang beschadigd, wapeningsmateriaal zichtbaar47
- Overmatige vloeistoflekkage overige vloeistoffen37
Colours
RDW Open Data: registered vehicles and APK defects (CC0) · defect descriptions in the RDW's Dutch wording
In the United Kingdom
397 cars built in 2004 were licensed for the road at the end of 2025, and 563 more were declared off the road (SORN).
Department for Transport and DVLA, vehicle licensing statistics (table VEH0124, year of manufacture) · Open Government Licence v3.0
MOT test results in Great Britain
In 2023, 790 of these cars first registered in 2004 took their annual MOT test. 65% passed first time; among all cars first registered in 2004 the figure was 56%.
| Failed on | These cars | All cars from 2004 |
|---|---|---|
| Lamps, reflectors and electrical equipment | 17.8% | 21.8% |
| Brakes | 13.0% | 13.8% |
| Suspension | 12.5% | 17.2% |
| Seat belts and supplementary restraint systems | 6.7% | 3.2% |
| Tyres | 6.2% | 6.7% |
| Visibility | 5.2% | 7.7% |
DVSA anonymised MOT tests and results, 2023 (Department for Transport) · Open Government Licence v3.0 · first tests only; a fix made at the test station within the hour still counts as a fail
In New Zealand
326 2004 cars are on the New Zealand register; 64% arrived as used imports, 33% were sold new in New Zealand.
NZ Transport Agency Waka Kotahi, Motor Vehicle Register (March 2026) · CC BY 4.0
Fuel consumption
Official Canadian test results for 2 variants: combined 15.3–16.8 L/100 km (about 14–15 mpg US), CO₂ 352–386 g/km.
| Variant | City | Highway | Combined |
|---|---|---|---|
| Touareg · Sport utility vehicle · Premium gasoline | 17.4 | 12.7 | 15.3 |
| Touareg · Sport utility vehicle · Premium gasoline | 19.1 | 13.8 | 16.8 |
Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada
Recalls in Canada
5 Transport Canada recalls for the 2004 Volkswagen Touareg.
| 2017458 20 Sept 2017 | Fuel System On certain vehicles, the fuel pump flange may develop fine cracks or fissures, which could result in a fuel leak. Leaking fuel, in the presence of an ignition s… |
| 2004259 21 Jul 2004 | Label Certain vehicles do not comply with the requirements of CMVSS 120. The tire pressure label, located on the driver's side B-pillar, does not indicate the vehicl… |
| 2004187 7 Jun 2004 | Other Certain Volkswagen Phaeton, Touareg, and Audi A8L vehicles do not comply with the requirements of CMVSS 114. The steering wheel does not lock when the key is r… |
| 2004163 17 May 2004 | Seats And Restraints On certain vehicles, the rear seat safety belt latch attachment bolt may be insufficiently riveted, which could result in a reduced capability of the belt latch… |
| 2003177 29 Jul 2003 | Electrical On certain vehicles, improperly routed Tire Pressure Monitoring System (TPMS) wiring harness may contact the parking brake cable spring. If this occurs, the TP… |
Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada
Recalls
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak.
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." ALL THREE REAR SEAT POSITIONS AND THE FRONT PASSENGER POSITION ARE EQUIPPED WITH SEAT BELT RETRACTORS THAT HAVE A LOCKING FEATURE WHICH CONVERTS THE RETRACTOR FROM AN EMERGENCY LOCKING RETRACTOR (ELR) MODE TO AN AUTOMATIC LOCKING RETRACTOR (ALR) MODE FOR THE PURPOSES OF CHILD RESTRAINT INSTALLATION. THE BELT MAY DEACTIVATE THE ALR MODE WITH CERTAIN CHILD RESTRAINTS.
ON CERTAIN SPORT UTILITY VEHICLES, THE REAR SEAT BELT LATCH ATTACHMENT BOLT MAY HAVE BEEN INSUFFICIENTLY RIVETED.
ON CERTAIN SPORT UTILITY VEHICLES, THE TIRE PRESSURE MONITORING SYSTEM (TPMS) WIRING HARNESS MAY HAVE BEEN IMPROPERLY ROUTED DURING ASSEMBLY. AN IMPROPERLY ROUTED TPMS WIRING HARNESS MAY CONTACT THE PARKING BRAKE CABLE SPRING.
Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.
NHTSA recalls · summaries in NHTSA's own words
Service bulletins
What Volkswagen told its dealers about the 2004 Volkswagen Touareg: known faults, fixes and updates.
| Bulletin | Summary |
|---|---|
| 10253215 | Exterior Lights, Moisture Accumulation |
| 10253214 | Exterior Lights, Moisture Accumulation |
| 10253213 | Exterior Lights, Moisture Accumulation |
| 10252942 | Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System) |
| 10252204 | Air Conditioning Does not Operate |
| 10243034 | VW Elsa Newsletter |
| 10243011 | VW Elsa Newsletter |
| 10242996 | VW Elsa Newsletter |
| 10242399 | VW Elsa Newsletter |
| 10242375 | VW Elsa Newsletter |
| 10242372 | VW Elsa Newsletter |
| 10242349 | VW Elsa Newsletter |
| 10241721 | Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections |
| 10241720 | Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections |
| 10241340 | Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00 |
| 10241339 | Oil Consumption Measurement |
| 10241335 | Oil Consumption Measurement |
| 10241333 | Oil Consumption Measurement |
| 10241311 | Gasoline Quality |
| 10241310 | Software Version Management |
| 10241266 | Squeaks, Rattles, Noise, Repair Materials |
| 10241265 | Fuel Additive to Help Prevent Sporadic Misfire Faults |
| 10241177 | Update to Volkswagen engine oil standards |
| 10240880 | Please contact VW Helpline before attempting repair |
| 10240879 | Please contact VW Helpline before attempting repair |
NHTSA manufacturer communications (public domain)
NHTSA investigations
SRS WARNING LIGHT ILLUMINATION
EXTERIOR DOOR HANDLE MALFUNCTION
NHTSA Office of Defects Investigation