The defect
CERTAIN MEDIUM DUTY TILT CAB TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS HAVE A CONDITION IN WHICH THE CLUTCH MASTER-CYLINDER PUSHROD END THAT ATTACHES TO THE CLUTCH PEDAL PIN CAN WEAR PREMATURELY. THE FIRST NOTICEABLE EFFECT OF THIS WEAR COULD BE THE CLUTCH PEDAL NOT RETURNING COMPLETELY TO THE FULL-UP POSITION.
The risk
IF THIS OCCURS, THE FAST-IDLE ENGINE SPEED CONTROL MAY NOT FUNCTION. IF THE CLUTCH MASTER-CYLINDER PUSHROD END WEARS SUFFICIENTLY TO ALLOW THE ATTACHING END TO BEND OPEN OR BREAK OFF, THE PEDAL PIN WOULD DETACH FROM THE CLUTCH ROD LINK AND THE CLUTCH WOULD ENGAGE. IF CLUTCH ENGAGEMENT OCCURRED WHILE THE VEHICLE WAS STOPPED, WITH THE ENGINE RUNNING AND THE TRANSMISSION IN GEAR, AND IF THE BRAKES WERE NOT APPLIED, THE VEHICLE COULD MOVE FORWARD IF THE TRANSMISSION WERE IN A FORWARD GEAR, OR REARWARD IF THE TRANSMISSION WERE IN A REVERSE GEAR.
The remedy
DEALERS WILL INSTALL A NEW CLUTCH MASTER-CYLINDER ASSEMBLY AND CLUTCH PEDAL ASSEMBLY. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING APRIL 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT ISUZU AT 1-800-643-4070.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Isuzu FSR | 1999, 2000 |
| Isuzu FTR | 1999, 2000 |
| Isuzu FVR | 1999, 2000 |
Components: POWER TRAIN:CLUTCH ASSEMBLY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Isuzu FSR | 1999 | 0 | 3 |
| Isuzu FSR | 2000 | 0 | 3 |
| Isuzu FTR | 1999 | 0 | 3 |
| Isuzu FTR | 2000 | 0 | 3 |
| Isuzu FVR | 1999 | 0 | 3 |
| Isuzu FVR | 2000 | 0 | 3 |
Other power train recalls in 2002
23 of the 434 recall campaigns reported to NHTSA in 2002 concerned the power train; ISUZU MOTORS LIMITED filed 59 campaigns in all.
| 02V336000 13 Dec 2002 | FREIGHTLINER CORPORATION |
| 02V319000 27 Nov 2002 | BAYERISCHE MOTOREN WERKE |
| 02V313000 21 Nov 2002 | FORD MOTOR COMPANY |
| 02V282000 30 Oct 2002 | SUBARU OF AMERICA, INC. |
| 02V272000 3 Oct 2002 | HARLEY-DAVIDSON MOTOR COMPANY |
| 02V261000 23 Sept 2002 | KAWASAKI MOTORS CORP. |
| 02V201000 25 Jul 2002 | BAYERISCHE MOTOREN WERKE |
| 02V192000 23 Jul 2002 | CHANCE COACH, INC. |
NHTSA recalls (public domain) · all recalls of 2002