The defect
ON CERTAIN PASSENGER VEHICLES, A PROBLEM IN THE MANUFACTURING PROCESS OF THE REAR BRAKE ROTORS MAY HAVE RESULTED IN THE CREATION OF A CRACK WHERE THE BRAKE DISC AND THE PARKING BRAKE DRUM MEET. FURTHER CRACKING OF THE ROTOR COULD OCCUR DUE TO BRAKING TORQUE WHEN THE VEHICLE IS DRIVEN AND THE BRAKES ARE APPLIED. THE BRAKE DRUM, CONNECTED TO THE WHEEL HUB, WOULD COMPLETELY SEPARATE FROM THE DISC.
The risk
IF THIS HAPPENED, THE WHEEL WOULD CONTINUE TO TURN, BUT THE DISC WOULD STOP, AND THERE WOULD BE NO BRAKING CAPACITY AT THAT WHEEL, INCREASING THE RISK OF A CRASH.
The remedy
DEALERS WILL REPLACE BOTH REAR BRAKE ROTORS. OWNER NOTIFICATION BEGAN MARCH 25, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| BMW 325xi | 2002 |
Components: SERVICE BRAKES, AIR:DISC:ROTOR
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| BMW 325xi | 2002 | 68 | 6 |
Other service brakes, air recalls in 2002
58 of the 434 recall campaigns reported to NHTSA in 2002 concerned the service brakes, air; BAYERISCHE MOTOREN WERKE filed 145 campaigns in all.
| 02V139027 31 Dec 2002 | VERMEER MANUFACTURING COMPANY |
| 02V321001 2 Dec 2002 | FREIGHTLINER CORPORATION |
| 02V321002 26 Nov 2002 | MACK TRUCKS, INCORPORATED |
| 02V139026 16 Oct 2002 | DRIVE LINE INC. |
| 02V210009 4 Oct 2002 | FEATHERLITE, INC. |
| 02V210008 23 Sept 2002 | TRIAD MACK SALES |
| 02V241002 20 Sept 2002 | INTERNATIONAL TRUCK AND ENGINE |
| 02V254000 11 Sept 2002 | EAST MANUFACTURING CORP. |
NHTSA recalls (public domain) · all recalls of 2002