The defect
ON CERTAIN FRONT ENGINE SCHOOL AND TRANSIT BUSES EQUIPPED WITH BLUE BIRD OPTION 40177 CUMMINS ISB ENGINE, THE ALTERNATOR POWER CABLES MAY NOT BE ROUTED PROPERLY FROM THE ALTERNATOR OUTPUT TO THE STARTER MOTOR.
The risk
IF THE CABLES ARE NOT ROUTED PROPERLY, THE CABLE INSULATION COULD BE ABRADED BY CONTACT WITH OTHER CHASSIS COMPONENTS RESULTING IN A SHORT TO GROUND.
The remedy
DEALERS WILL ADD A LOOM AND REROUTE THE ELECTRICAL POWER CABLE FROM ALTERNATOR OUTPUT TO STARTING MOTOR. THE ALTERNATOR POWER CABLE WILL BE REPLACED IF ABRASIONS ARE FOUND. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON OR ABOUT SEPTEMBER 30, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BLUE BIRD AT 1-478-822-2242.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Blue Bird Commercial Series | 1998 |
| Blue Bird TC2000 | 1998 |
Components: ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Blue Bird Commercial Series | 1998 | 0 | 7 |
| Blue Bird TC2000 | 1998 | 0 | 17 |
Other electrical system recalls in 2002
34 of the 434 recall campaigns reported to NHTSA in 2002 concerned the electrical system; BLUE BIRD BODY COMPANY filed 251 campaigns in all.
| 02V338000 16 Dec 2002 | MERCEDES-BENZ USA, LLC. |
| 02V324000 6 Dec 2002 | KAWASAKI MOTORS CORP. |
| 02V288000 6 Nov 2002 | FORD MOTOR COMPANY |
| 02V284000 30 Oct 2002 | MOTOR COACH IND., INC. |
| 02V267000 1 Oct 2002 | GENERAL MOTORS CORP. |
| 02V259000 20 Sept 2002 | PLEASURE-WAY INDUSTRIES LTD. |
| 02V256000 18 Sept 2002 | VOLKSWAGEN OF AMERICA,INC |
| 02V225000 15 Aug 2002 | CLUB CAR, INC. |
NHTSA recalls (public domain) · all recalls of 2002