The defect
CERTAIN 2002-2005 MY THOMAS BUILT MINOTOUR, CONVENTIONAL, MVP-ER, ER, HDX, AND MVP-EF MODEL SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 8, 2002, AND MARCH 8, 2005, EQUIPPED WITH SPECIALTY MFG "5" SERIES STOP ARMS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, CONNECTICUT, DELAWARE, IDAHO, ILLINOIS, INDIANA, IOWA, KANSAS, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, MONTANA, NEBRASKA, NEVADA, NEW HAMPSHIRE, NEW JERSEY, NEW MEXICO, NEW YORK, NORTH DAKOTA, OHIO, OREGON, PENNSYLVANIA, RHODE ISLAND, SOUTH DAKOTA, TENNESSEE, UTAH, VERMONT, VIRGINIA, WASHINGTON, WEST VIRGINIA, WISCONSIN, WYOMING, AND THE DISTRICT OF COLUMBIA. IN EXTREMELY COLD WEATHER, THE MICROSWITCHES USED INTERNALLY TO POSITION THE STOP ARM SIGN IN THE OPEN AND CLOSED POSITIONS MAY MALFUNCTION, CAUSING THE SIGN TO OPEN OR CLOSE IN AN IMPROPER POSITION, OR TO NOT OPEN AT ALL.
The risk
SHOULD THE STOP ARM NOT PERFORM PROPERLY, A CHILD OR PEDESTRIAN MAY BE ENDANGERED BY PASSING VEHICLES SHOULD THE MOTORIST NOT STOP AT THE CORRECT LOCATION.
The remedy
THOMAS BUILT WILL NOTIFY ITS OWNERS AND REPLACE THE ORIGINAL SWITCH WITH A SWITCH PACK THAT IS NOT SENSITIVE TO EXTREME COLD WEATHER AND WILL INSPECT TO ENSURE THE MICROSWITCH HEATER WIRING IS PROPERLY CONNECTED FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 14, 2005. OWNERS MAY CONTACT THOMAS BUILT'S CUSTOMER SUPPORT OFFICE AT 336-889-4871.
NHTSA's own wording · initiated by ODI
Vehicles covered
| Model | Model years |
|---|---|
| Thomas Conventional | 2002, 2003, 2004 |
| Thomas ER | 2002, 2003, 2004, 2005 |
| Thomas HDX | 2002, 2003, 2004, 2005 |
| Thomas Minotour | 2002, 2003, 2004, 2005 |
| Thomas MVP EF | 2002, 2003, 2004, 2005 |
| Thomas MVP ER | 2002, 2003, 2004, 2005 |
| Thomas SAF-T-Liner Conventional | 2001 |
Components: OTHER:SCHOOL BUS STOP ARM ASSEMBLY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Thomas Conventional | 2002 | 1 | 2 |
| Thomas Conventional | 2003 | 0 | 2 |
| Thomas Conventional | 2004 | 0 | 2 |
| Thomas ER | 2002 | 0 | 5 |
| Thomas ER | 2003 | 1 | 6 |
| Thomas ER | 2004 | 0 | 6 |
| Thomas ER | 2005 | 0 | 6 |
| Thomas HDX | 2002 | 0 | 4 |
| Thomas HDX | 2003 | 0 | 4 |
| Thomas HDX | 2004 | 0 | 3 |
| Thomas HDX | 2005 | 0 | 2 |
| Thomas MVP EF | 2002 | 0 | 9 |
| Thomas MVP EF | 2003 | 0 | 6 |
| Thomas MVP EF | 2004 | 1 | 6 |
| Thomas MVP EF | 2005 | 0 | 5 |
| Thomas MVP ER | 2002 | 0 | 9 |
| Thomas MVP ER | 2003 | 0 | 8 |
| Thomas MVP ER | 2004 | 0 | 6 |
| Thomas MVP ER | 2005 | 0 | 5 |
| Thomas Minotour | 2002 | 0 | 5 |
| Thomas Minotour | 2003 | 0 | 2 |
| Thomas Minotour | 2004 | 0 | 2 |
| Thomas Minotour | 2005 | 0 | 2 |
| Thomas SAF-T-Liner Conventional | 2001 | 0 | 6 |
Other other recalls in 2005
14 of the 562 recall campaigns reported to NHTSA in 2005 concerned the other; FREIGHTLINER LLC filed 99 campaigns in all.
| 05V490000 21 Oct 2005 | MID BUS CORPORATION |
| 05V429000 26 Sept 2005 | LES ENTREPRISES M.CORBEIL |
| 05V352000 4 Aug 2005 | GIRARDIN MINIBUS INC. |
| 05V347000 3 Aug 2005 | FREIGHTLINER LLC |
| 05V343000 1 Aug 2005 | COLLINS BUS CORPORATION |
| 05V345000 1 Aug 2005 | COLLINS BUS CORPORATION |
| 05V336000 26 Jul 2005 | U.S. BUS CORPORATION |
| 05V337000 26 Jul 2005 | INTERNATIONAL TRUCK & ENGINE CORPORATION |
NHTSA recalls (public domain) · all recalls of 2005