The defect
ON CERTAIN MOTORCYCLES, THE IGNITION SWITCH WIRING HARNESS MAY HAVE BEEN IMPROPERLY ROUTED AT THE TIME OF PRODUCTION. IF THE WIRING HARNESS IS NOT ROUTED PROPERLY, IT CAN RUB AGAINST THE CLUTCH CABLE/THROTTLE CABLE.
The risk
CONTINUED RUBBING MAY EVENTUALLY LEAD TO A SHORT CIRCUIT WHICH MAY CAUSE THE ENGINE TO STALL OR THE LIGHTS TO GO OUT. THIS WILL INCREASE THE CHANCE OF A CRASH RESULTING IN SERIOUS INJURY OR DEATH.
The remedy
DEALERS WILL RE-ROUTE THE IGNITION SWITCH WIRING HARNESS AND REPLACE THE LOCK SET INCLUDING THE IGNITION SWITCH ALONG WITH THE CLUTCH CABLE/THROTTLE CABLE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 6, 2006. OWNERS MAY CONTACT SUZUKI AT 714-572-1490.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Suzuki VL800 | 2005, 2006 |
| Suzuki VZ800 | 2005, 2006 |
Components: ELECTRICAL SYSTEM:IGNITION:SWITCH
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Suzuki VL800 | 2005 | 9 | 1 |
| Suzuki VL800 | 2006 | 7 | 1 |
| Suzuki VZ800 | 2005 | 1 | 1 |
| Suzuki VZ800 | 2006 | 0 | 1 |
Other electrical system recalls in 2005
42 of the 562 recall campaigns reported to NHTSA in 2005 concerned the electrical system; AMERICAN SUZUKI MOTOR CORP. filed 75 campaigns in all.
| 05V531000 18 Nov 2005 | THOR CALIFORNIA INC. |
| 05V529000 17 Nov 2005 | VOLVO CARS OF N.A. LLC. |
| 05V518000 9 Nov 2005 | FORD MOTOR COMPANY |
| 05V500000 2 Nov 2005 | KEYSTONE RV COMPANY |
| 05V492000 24 Oct 2005 | HINO MOTORS SALES U.S.A., INC. |
| 05V456000 5 Oct 2005 | DAIMLERCHRYSLER COMMERCIAL BUSES NC |
| 05V399000 14 Sept 2005 | SAAB CARS USA, INC. |
| 05V382000 31 Aug 2005 | BLUE BIRD BODY COMPANY |
NHTSA recalls (public domain) · all recalls of 2005