The defect
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2008 D40LFR AND MODEL YEAR 2009 DE60LFR HEAVY DUTY LOW FLOOR TRANSIT BUSES EQUIPPED WITH TRW IGEN3 INTERMEDIATE STEERING COLUMNS. THE WELD AROUND THE IGEN3 STEERING SHAFT TUBE THAT SECURES THE SPLINE TUBE TO THE INTERMEDIATE TUBE MAY BE MIS-LOCATED.
The risk
MIS-LOCATED WELDS MAY RESULT IN TORSIONAL AND AXIAL STRENGTH FALLING BELOW ACCEPTABLE LEVELS. THIS CONDITION COULD RESULT IN SEPARATION OF THE STEERING COLUMN, LOSS OF STEERING CONTROL AND A VEHICLE CRASH WITHOUT WARNING.
The remedy
THE SAFETY RECALL BEGAN ON AUGUST 2, 2010. TRW IS HANDLING THE REMEDY FOR THIS CAMPAIGN PLEASE SEE TRW'S DEFECT REPORT 10E-026. THE CORRECTIVE ACTION INVOLVES INSPECTION AND REPLACEMENT OF THE STEERING COLUMNS IF FOUND TO BE DEFECTIVE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. OWNERS MAY CONTACT TRW AT 765-429-1768 OR NEW FLYER CUSTOMER SERVICE AT 204-934-4876.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| NEW Flyer D40LFR | 2008 |
| NEW Flyer DE60LFR | 2009 |
Components: STEERING:COLUMN
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| NEW Flyer D40LFR | 2008 | 0 | 4 |
| NEW Flyer DE60LFR | 2009 | 0 | 3 |
Other steering recalls in 2010
38 of the 647 recall campaigns reported to NHTSA in 2010 concerned the steering; NEW FLYER OF AMERICA, INC. filed 24 campaigns in all.
| 10V657000 24 Dec 2010 | CHRYSLER GROUP LLC |
| 10V647000 21 Dec 2010 | CHAMPION BUS, INC. |
| 10V616000 7 Dec 2010 | CHRYSLER GROUP LLC |
| 10V586000 17 Nov 2010 | NAVISTAR, INC |
| 10V554000 11 Nov 2010 | NISSAN NORTH AMERICA, INC. |
| 10V568000 10 Nov 2010 | ELDORADO NATIONAL - CALIFORNIA, INC. |
| 10V475000 7 Oct 2010 | CHRYSLER GROUP LLC |
| 10V459000 4 Oct 2010 | MERCEDES-BENZ USA, LLC. |
NHTSA recalls (public domain) · all recalls of 2010