The defect
BMW of North America, LLC. (BMW) is recalling certain 2018 540d xDrive vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
The risk
A melting intake manifold increases the risk of fire.
The remedy
Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| BMW 540d | 2018 |
Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| BMW 540d | 2018 | 3 | 4 |
Other engine and engine cooling recalls in 2022
44 of the 933 recall campaigns reported to NHTSA in 2022 concerned the engine and engine cooling; BMW of North America, LLC filed 347 campaigns in all.
| 22V912000 9 Dec 2022 | Kawasaki Motors Corp., U.S.A. |
| 22V852000 18 Nov 2022 | E-One Incorporated |
| 22V833000 10 Nov 2022 | Shyft Group |
| 22V793000 20 Oct 2022 | Volvo Car USA, LLC |
| 22V786000 19 Oct 2022 | Kalmar Solutions, LLC |
| 22V753000 7 Oct 2022 | Volkswagen Group of America, Inc. |
| 22V707000 21 Sept 2022 | Volkswagen Group of America, Inc. |
| 22V704000 20 Sept 2022 | Ducati North America |
NHTSA recalls (public domain) · all recalls of 2022