The defect
General Motors, LLC (GM) is recalling certain 2022-2023 Chevrolet Malibu vehicles. The front impact bar, a structural portion of the vehicle frame, may not be properly welded to the front frame rail.
The risk
An improperly welded front impact bar may result in the front crash sensors not performing correctly, increasing the risk of injury in a crash.
The remedy
Dealers will inspect the right-hand and left-hand side of the vehicle's motor rail for an incomplete weld. If the condition is found, the vehicle will be repurchased by GM. Owner notification letters were mailed January 20, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Chevrolet Malibu | 2022, 2023 |
Components: STRUCTURE:FRAME AND MEMBERS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Chevrolet Malibu | 2022 | 99 | 1 |
| Chevrolet Malibu | 2023 | 72 | 2 |
Other structure recalls in 2022
62 of the 933 recall campaigns reported to NHTSA in 2022 concerned the structure; General Motors, LLC filed 186 campaigns in all.
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NHTSA recalls (public domain) · all recalls of 2022