The defect
Lion Electric Company (Lion) is recalling certain 2021-2025 Lion6 and Lion8 vehicles. Loose hardware inside the high-voltage distribution unit (HVDU) or direct current junction box (DCJB) enclosures may contact electrical terminals, causing a short circuit.
The risk
A short circuit can shut down the high-voltage circuit, causing a loss of steering assistance or drive power and reducing braking power, increasing the risk of a crash.
The remedy
Lion technicians will replace the hardware, free of charge. Owner notification letters were mailed August 21, 2023. Owners may contact Lion customer service at 1-855-546-6706. Lion's number for this recall is R2023-007a.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Lion LION6 | 2021, 2022, 2023, 2024, 2025 |
| Lion LION8 | 2021, 2022, 2023, 2024, 2025 |
Components: ELECTRICAL SYSTEM
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Lion LION6 | 2021 | 0 | 3 |
| Lion LION6 | 2022 | 0 | 3 |
| Lion LION6 | 2023 | 0 | 2 |
| Lion LION6 | 2024 | 0 | 1 |
| Lion LION6 | 2025 | 0 | 1 |
| Lion LION8 | 2021 | 0 | 3 |
| Lion LION8 | 2022 | 0 | 3 |
| Lion LION8 | 2023 | 0 | 2 |
| Lion LION8 | 2024 | 0 | 1 |
| Lion LION8 | 2025 | 0 | 1 |
Other electrical system recalls in 2023
178 of the 894 recall campaigns reported to NHTSA in 2023 concerned the electrical system; Lion Electric Company filed 17 campaigns in all.
| 23V904000 29 Dec 2023 | Cake 0 Emission USA Inc |
| 23V901000 26 Dec 2023 | Hyundai Motor America |
| 23V888000 22 Dec 2023 | Prevost Car (US) Inc. |
| 23V894000 22 Dec 2023 | Rosenbauer America |
| 23V879000 21 Dec 2023 | Daimler Trucks North America, LLC |
| 23V873000 21 Dec 2023 | REV Ambulance Group Orlando, Inc. |
| 23V867000 20 Dec 2023 | Volkswagen Group of America, Inc. |
| 23V864000 20 Dec 2023 | Toyota Motor Engineering & Manufacturing |
NHTSA recalls (public domain) · all recalls of 2023