The defect
Shyft Group (Shyft) is recalling certain 2024-2025 Blue Arc BA4L-800 vehicles. The headlight horizontal adjustment stud is missing a cover, allowing for horizontal adjustment of the headlight beam. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
The risk
Adjusting the horizontal headlight beam can create a glare, or reduce visibility for the driver, increasing the risk of a crash.
The remedy
Dealers will install a cover over the horizontal adjustment studs, free of charge. Owner notification letters were mailed March 14, 2025. Owners may contact Blu Arc customer service at 800-237-7806, or email evsupport@bluearcev.com.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Blue ARC BA4L-800 | 2024, 2025 |
Components: EXTERIOR LIGHTING:HEADLIGHTS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Blue ARC BA4L-800 | 2024 | 0 | 3 |
| Blue ARC BA4L-800 | 2025 | 0 | 4 |
Other exterior lighting recalls in 2025
52 of the 891 recall campaigns reported to NHTSA in 2025 concerned the exterior lighting; Shyft Group filed 49 campaigns in all.
| 25V885000 18 Dec 2025 | Ford Motor Company |
| 25V890000 18 Dec 2025 | Altec Industries, Inc. |
| 25V845000 9 Dec 2025 | Chrysler (FCA US, LLC) |
| 25V831000 1 Dec 2025 | Ford Motor Company |
| 25V804000 20 Nov 2025 | Volvo Trucks North America |
| 25V803000 20 Nov 2025 | Mack Trucks, Inc. |
| 25V756000 3 Nov 2025 | Mack Trucks, Inc. |
| 25V757000 3 Nov 2025 | Volvo Trucks North America |
NHTSA recalls (public domain) · all recalls of 2025