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CarsLore / US recalls / 2025 / 25V644000

Recall 25V644000

Electrical system · BMW of North America, LLC

25 Sept 2025reported to NHTSA
145,102vehicles potentially affected
6models · 15 model years
Noneowner advisory

The defect

BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.

The risk

An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.

The remedy

Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.

NHTSA's own wording · initiated by ODI

Vehicles covered

ModelModel years
BMW 340i2020
BMW 740Li2020, 2021, 2022
BMW 840i2020, 2021, 2022, 2023, 2024, 2025
BMW X52019, 2020
BMW X62020
BMW X72019, 2020

Components: ELECTRICAL SYSTEM:STARTER ASSEMBLY

Model years in this recall

NHTSA complaints and the number of recall campaigns for each model year this recall covers.

ModelYearComplaintsRecallsComplaints about electrical system
BMW 340i202001—
BMW 740Li202004—
BMW 740Li202105—
BMW 740Li2022413
BMW 840i2020461
BMW 840i202105—
BMW 840i2022726
BMW 840i202303—
BMW 840i202422—
BMW 840i202502—
BMW X520191931372
BMW X520201131139
BMW X620209105
BMW X72019481123
BMW X72020551212

Other electrical system recalls in 2025

148 of the 891 recall campaigns reported to NHTSA in 2025 concerned the electrical system; BMW of North America, LLC filed 347 campaigns in all.

25V914000
31 Dec 2025
Braun Industries, Inc.162
25V906000
23 Dec 2025
BMW of North America, LLC1
25V911000
23 Dec 2025
Honda (American Honda Motor Co.)2,155
25V905000
23 Dec 2025
Tiffin Motorhomes, Inc.18
25V897000
19 Dec 2025
Blue Bird Body Company2,356
25V895000
19 Dec 2025
Coach and Equipment Mfg. Corp.37
25V894000
19 Dec 2025
Mercedes-Benz USA, LLC169
25V886000
18 Dec 2025
Ford Motor Company890

NHTSA recalls (public domain) · all recalls of 2025