The defect
VEHICLE DESCRIPTION: TRANSIT AND SCHOOL BUSES BUILT WITH ABS AIR BRAKE ECU AND A 100 GALLON FUEL TANK MOUNTED BETWEEN THE RAILS AND BEHIND THE REAR AXLE ON MODELS WITH A 276" WHEEL BASE. THE ABS ECU INTERFERED WITH THE CROSS MEMBER MOUNTED BEHIND THE REAR AXLE AND IN FRONT OF THE BETWEEN THE RAILS FUEL TANK. THIS CREATED A NO-BUILD SITUATION AT THE PLANT - THE PLANT WOULD EITHER ELIMINATE OR RELOCATE THE CROSS MEMBER OR MOVE THE ECU AS NEEDED.
The risk
IF THE CROSS MEMBER IS EITHER MISSING OR RELOCATED THE VEHICLE MAY NOT HAVE ADEQUATE FUEL TANK PROTECTION. IN THE EVENT OF A CRASH, THE BUS MAY NOT HAVE ADEQUATE FUEL TANK PROTECTION IF THE VEHICLE HAS A MISSING OR IMPROPERLY INSTALLED CROSSMEMBER.
The remedy
DEALERS WILL INSPECT THE VEHICLES TO MAKE SURE ALL CROSS MEMBERS ARE PROPERLY INSTALLED. IF THE CROSS MEMBER IS NOT INSTALLED CORRECTLY OR IS MISSING, THE DEALER WILL REPAIR OR INSTALL THE CROSS MEMBER.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Navistar 3800 | 1998, 1999 |
Components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Navistar 3800 | 1998 | 2 | 6 |
| Navistar 3800 | 1999 | 0 | 6 |
Other fuel system, gasoline recalls in 1999
37 of the 392 recall campaigns reported to NHTSA in 1999 concerned the fuel system, gasoline; INTERNATIONAL TRUCK AND ENGINE filed 97 campaigns in all.
| 99V338000 7 Dec 1999 | KAWASAKI MOTORS CORP. |
| 99V345000 2 Dec 1999 | GENERAL MOTORS CORP. |
| 99V342000 2 Dec 1999 | DAIMLERCHRYSLER CORPORATION |
| 99V335000 26 Nov 1999 | HOME & PARK MOTORHOMES |
| 99V317000 9 Nov 1999 | KIA MOTORS AMERICA, INC. |
| 99V318000 9 Nov 1999 | KIA MOTORS AMERICA, INC. |
| 99V311000 4 Nov 1999 | FORD MOTOR COMPANY |
| 99V309000 2 Nov 1999 | FORD MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 1999