Compared with other years
NHTSA ODI complaints by model year
Recalls in Canada
11 Transport Canada recalls for the 2020 Blue Bird Vision School Bus.
| 2026299 16 Jun 2026 | Fuel System Issue: On certain school buses equipped with a propane (LPG) engine, a connection on the fuel return line could rust. If this happens, fuel could leak. Note… |
| 2024466 13 Aug 2024 | Fuel System Issue: On certain school buses, a connection at the end of the fuel line could become damaged. As a result, fuel could leak. Note: This recall only affects … |
| 2022558 4 Oct 2022 | Fuel System Issue: On certain school buses equipped with a Ford 6.8 L propane (LPG) engine, the right-hand parking brake lever cable may come in contact with the propane … |
| 2022433 5 Aug 2022 | Fuel System Issue: On certain school buses equipped with a propane (LPG) engine, a connection on the fuel return line could rust. If this happens, fuel could leak. Sa… |
| 2020320 15 Jul 2020 | Seats And Restraints Issue: Certain school bus seats with integrated 3-point seat belts may not have been installed correctly. On these buses, the reinforcement washers may be mis… |
| 2020268 16 Jun 2020 | Steering Issue: On certain school buses, the castle nut that attaches the steering arm to the drag link may not have been properly tightened. As a result, the drag lin… |
| 2020199 8 May 2020 | Brakes Issue: On certain school buses, the parking brake may not have been adjusted correctly. As a result, it may not hold the bus when parked. Under certain condit… |
| 2020180 27 Apr 2020 | Brakes Issue: On certain school buses, the parking brake may not have been adjusted correctly. As a result, the parking brake may not apply enough force to hold the … |
| 2020019 23 Jan 2020 | Seats And Restraints Issue: Certain school bus seats may not have the tether anchorage point required for installing a child seat. Safety Risk: A child seat that is not prop… |
| 2019246 24 May 2019 | Brakes Issue: A problem with the left-rear brake caliper on certain school buses may cause the brake pads to drag and overheat. This could result in high temperature… |
| 2018697 12 Dec 2018 | Brakes On certain school buses, the hydraulic brake lines and/or transmission shifter cable may have been incorrectly routed and could come into contact with surroundi… |
Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada
Recalls
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.
Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill with the brake pedal not applied.
Blue Bird Body Company (Blue Bird) is recalling certain 2013-2021 Vision school buses equipped with Ford 6.8L LPG engines. The LPG supply line may be damaged from contact with the RH park brake cable, which can result in a fuel leak.
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Blue Bird Body Company (Blue Bird) is recalling certain 2017-2023 Blue Bird Vision school buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Blue Bird Body Company (Blue Bird) is recalling certain 2020 Blue Bird Vision gasoline-powered buses. The castle nuts that connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Blue Bird Vision school buses powered by Compressed Natural Gas (CNG) or Liquefied Petroleum Gas (LPG). The castle nuts used to connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with Ford 6.8L gasoline engines with an optional right-hand mounted parking brake lever. Due to improper routing of the parking brake cables, the parking brake cable may contact and chafe the gasoline fuel line, potentially causing a fuel leak.
Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."
Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Vision school buses equipped with Ford engines. The brake light switch mounting bracket may have caused the brake light switch to be incorrectly adjusted at installation and/or the brake light switch mounting bracket may deform when the driver allows the brake pedal to return forcibly. An incorrectly adjusted brake light switch or deformed brake light switch mounting bracket may cause the brake lights to illuminate continuously.
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 221, "School Bus Body Joint Strength."
Blue Bird Body Company (Blue Bird) is recalling certain 2020 Vision and All American buses equipped with Specialty Prolo 24" x 24" roof hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2020 Vision and All American school buses equipped with Specialty Manufacturing Prolo roof emergency exit hatches. Due to a manufacturing issue, the roof hatch external handle may unexpectedly break under reasonable use. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.
Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Blue Bird Vision school buses equipped with the Ford 6.8L V10 engines. The hydraulic brake lines or transmission shifter cable may have been improperly routed, causing the brake line to be exposed to excessive heat, and leak hydraulic brake fluid. Additionally, the transmission shifter cable could contact the gasoline fuel supply line to the engine which may result in a fuel leak.
Blue Bird Body Company (Blue Bird) is recalling certain 2020 Blue Bird All American and 2019-2020 Blue Bird Vision school buses, equipped with certain HSM NextGen 45" 3PT school bus seats, part number GenQ3-45 LH. There may be an insufficient number of bolts attaching the seat to the bus floor, allowing the seat to detach from the bus floor in the event of a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."
Blue Bird Body Company (Blue Bird) is recalling certain 2019 Blue Bird All American and 2019-2020 Blue Bird Vision school buses, equipped with certain NextGen School Bus seats with Integrated Child Restraint Systems. These seats may be missing a warning label on the lower restraint strap. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 213, "Child Restraint Systems."
Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.
NHTSA recalls · summaries in NHTSA's own words
Service bulletins
What Blue Bird told its dealers about the 2020 Blue Bird Vision School Bus: known faults, fixes and updates.
| Bulletin | Summary |
|---|---|
| 10249468 | Uploading documents that will be sent out to customers to educate them about draglink maintenance. |
| 10249467 | Uploading documents that will be sent out to customers to educate them about draglink maintenance. |
| 10240586 | A motor high temperature error can display on the instrument cluster when the OEM coolant valve in the closed position restricting coolant flow through the high voltage propulsion motor. |
| 10220365 | SM2203: EV Recommended Starting Procedure This Service Memorandum is to announce the proper starting procedure to be followed for all Cummins EV powered units. The sequence is required due to multiple electronic modules required to wake up and start communicating over the CAN (Controller Area Network) on EV Power Train Product. |
| 10220363 | SM2022 EV Maintenance and Service Documentation This Service Memorandum is to announce information on Cummins Power Electric buses now available at Quickserve Online. Dealer must have access to Quickserve to obtain these service maintenance and repair procedures. |
| 10217921 | Cummins recently issued Temporary Repair Practice (TRP2484) for certain vehicles with DEF sensor failures in which DEF sensor replacement parts are not available. This provides a temporary ECM calibration that inhibits engine warning messages for communication errors with the DEF sensor allowing continued operation without engine derate. Regulators are allowing for this temporary calibration to be loaded in the engine ECM by a Cummins authorized repair location if the DEF sensor fails. This temporary calibration does not repair the failure therefore a final repair must be performed and the |
| 10201697 | The intent of Service Memorandum SM1906 is to make Blue Bird dealers aware that Cummins has released a calibration update improvement to reduce occurrence of Engine fault codes 3555 and 3556 on Cummins diesel engines with the following base ECM calibrations, "HC80145 thru HC80250 and HB80104 thru HC80195" |
| 10201696 | SM1905: Blue Bird Vantage Dash Fault Codes Website Blue Bird Vantage "Dash Fault Codes" website page has been updated to include additional new fault codes for all applicable system types (brake, engine, and transmission). Also, "Powertrain, Ford" has been added to the drop-down tab as a system type selection. "Powertrain Ford" system type is used to identify both Ford engine and transmission fault codes. |
| 10201695 | SM1904: New Ametek Parts & Software New Ametek instrument cluster part numbers and software now listed on the Blue Bird Dealer Vantage website. Also listed is a new Ametek gateway module and applicable software. New Ametek gateway module is only applicable to the Ford Gasoline Vision. Revisions have been made to Ametek instrument cluster software that improve or addresses items noted below. Improved fuel level dampening (only affects diesel fuel systems) Average fuel economy not displaying accurately (only affects diesel fuel systems) High or fast idle set up process on service part re |
| 10201688 | The intent of Service Memorandum SM2001 is to Announce a New Blue Bird Dealer Process now available to perform a Ford Powertrain Control Module (PCM) modification remotely at the dealer service center location. This modification will be done using the Roush Diagnostic Tool (RDT). The RDT software version 10.04.0011 or higher is required. |
| 10197678 | Overview: Certain 2013 through 2022 model year Blue Bird Vision School and Non-School Bus units has experienced signs of single strand failing, leading to multiple stands, and eventually belt failure. The belt composition is not ideal for the life cycle of the bus. This Service Bulletin will provide owners with a one-time new replacement belt with the more durable material that is currently being used in production and for service. This Service Bulletin is for part cost coverage only. No labor reimbursement will be provided. Affected Units: Blue Bird Body Company is voluntarily issu |
| 10164994 | Blue Bird has determined that the CIT brand air conditioning relays should be replaced with Song Chuan brand relays (PN 00079077). Additionally, the wiring harness (PN 10023917) connected to the relay base should be inspected for any sign of damage and replaced, if necessary. Blue Bird will provide parts at no cost and will reimburse the repair time in accordance with the information presented below. Affected Units: This service bulletin includes: Certain model year 2015-2021 Vision School Buses manufactured from August 5, 2014 through September 11, 2019. Certain model year 2016-2021 |
| 10164668 | Overview: Blue Bird and HSM Quality/Engineering teams have determined that the NextGen seats shipped from September 19, 2017 to March 21, 2019 have exposed holes in the rear side of the seat back frame that can allow a passenger(s) to insert their finger into the holes and possibly get their finger stuck. The number of exposed holes varies with the seat size. Only those holes directly visible to the passenger require plugs. The rear row seats are excluded. HSM has developed a Voluntary Technical Service Bulletin (S19ZI) for the installation of the hole plugs. HSM will provide parts at no cost |
| 10163352 | Service Memorandum (SM1903) includes basic troubleshooting steps for Cummins engines with "Aftertreatment Abnormal Update Rate Fault Codes". These codes indicate either a problem with the aftertreatment battery power/ground circuits, the proprietary data link circuits, or one of the components connected to the proprietary data link. Both Cummins and Blue Bird harnesses include the proprietary data link circuits, and power/ground circuits. Blue Bird harnesses include the aftertreatment powerground circuits, and the proprietary data link circuits on the OEM side of the 14-pin crossover connec |
| 10161210 | Overview: Service Bulletin S19AB, Separator Clamp Removal on Gasoline with Heat Shield affects certain model year 2020 Visions with a Ford gasoline powertrain and heat shield. To correct this condition, the Dealer is to cut the zip ties and remove the swivel saddle, if the heat shield is installed. Affected Units: On certain 2020 model year Blue Bird Vision School Buses manufactured from October 31, 2018 through March 16, 2019 and certain model year Blue Bird Vision Non-School Buses manufactured from November 15, 2018 through February 7, 2019, the Dealer is to cut zip ties and remove th |
| 10161184 | Overview: Service Bulletin S19AB, Separator Clamp Removal on Gasoline with Heat Shield affects certain model year 2020 Visions with a Ford gasoline powertrain and heat shield. To correct this condition, the Dealer is to cut the zip ties and remove the swivel saddle, if the heat shield is installed. Affected Units: On certain 2020 model year Blue Bird Vision School Buses manufactured from October 31, 2018 through March 16, 2019 and certain model year Blue Bird Vision Non-School Buses manufactured from November 15, 2018 through February 7, 2019, the Dealer is to cut zip ties and remove th |
| 10156615 | Overview: Blue Bird and HSM Quality/Engineering teams have determined that certain NexGen Left-Hand Track Mounted seats shipped from October 1, 2017 to February 1, 2019 have a missing bolt in the assembly. HSM testing has shown this issue is not a compliance concern and examination shows it does not pose a safety concern. HSM has developed a Voluntary Technical Service Bulletin (SB18-0018) for the installation of the missing bolt. HSM will provide parts at no cost and cover limited labor repayment for installation of the repair. Affected Units: This service bulletin includes 2020 Blue |
NHTSA manufacturer communications (public domain)
NHTSA investigations
Blue Bird Draglink Failures
NHTSA Office of Defects Investigation