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CarsLore / Saab / 9-3 / 2004

2004 Saab 9-3

207 owner complaints — #2 of 14 9-3 model years, 3.2× the typical year. 5 recalls, 25 service bulletins.

207complaints · 10 crashes, 2 fires
5recalls
25manufacturer bulletins
72,000 mimedian mileage at failure

Problems owners report

Complaints filed with NHTSA about the 2004 Saab 9-3, by the system named in each complaint. One complaint can name several.

  • Seat belts79
  • Suspension52
  • Air bags20
  • Electrical system13
  • Engine and engine cooling9
  • Service brakes, hydraulic6
  • Fuel system, gasoline6
  • Power train5
  • Exterior lighting5
  • Steering4

NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 8 injuries and 0 deaths reported

Compared with other years

’94’97’00’03’04’06’09’12207’94’97’00’03’04’06’09’12207

NHTSA ODI complaints by model year

Fatal crashes in the US

From 2020 to 2023, 7 2004 9-3 vehicles were involved in crashes on US public roads in which someone died; 6 people died inside them, and 2 of the vehicles rolled over. This is a count, not a crash rate: it grows with the number of cars on the road.

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain)

New York safety inspections

At its first New York inspection the 2004 Saab 9-3 failed the safety check 3.02% of the time — 37% more often than the average 2004 passenger car (2.21%). Median odometer at inspection: 128,447 miles.

1,525first inspections
3.02%failed on safety
128,447 mimedian odometer
0.0%1.3%2.6%’99’01’03’04’05’07’09’113.0%0.0%1.3%2.6%’99’02’04’05’08’113.0%

NY DMV Vehicle Inspections (vezn-fmmk), initial inspections since Aug 2021 · how we count

Engines

The most common engines in 2004 Saab 9-3 cars on Dutch roads are the 2.0 petrol (110 kW, 148 hp), 2.0 petrol (154 kW, 207 hp) and 2.0 petrol (129 kW, 173 hp), out of 4 versions with at least 20 cars.

EnginePowerCarsShare
2.0 petrol110 kW 148 hp99849%
2.0 petrol154 kW 207 hp46423%
2.0 petrol129 kW 173 hp45222%
1.8 petrol90 kW 121 hp1186%

RDW Open Data (CC0): registered passenger cars and their fuel data · engine size rounded to 0.1 litre, net maximum power · versions with at least 20 cars

In the Netherlands

2,101 first registered in 2004 are on Dutch roads; 47% arrived later as imports. Median list price when new: €54,140.

81.7%had an APK defect recorded since June 2022
92.7%logical odometer history
0.0%with a recall still open

Most common APK defects

Colours

Black 49%Grey 28%Blue 16%Yellow 2%Red 2%Green 1%

RDW Open Data: registered vehicles and APK defects (CC0) · defect descriptions in the RDW's Dutch wording

In the United Kingdom

1,520 cars built in 2004 were licensed for the road at the end of 2025, and 1,515 more were declared off the road (SORN).

1,520licensed, end of 2025
50%of those still registered are on the road

Department for Transport and DVLA, vehicle licensing statistics (table VEH0124, year of manufacture) · Open Government Licence v3.0

MOT test results in Great Britain

In 2023, 2,806 of these cars first registered in 2004 took their annual MOT test. 59% passed first time; among all cars first registered in 2004 the figure was 56%.

59%passed first time
56%all cars from 2004
112,200 miaverage mileage at the test (all cars 108,500 mi)
Failed onThese carsAll cars from 2004
Lamps, reflectors and electrical equipment21.1%21.8%
Suspension15.4%17.2%
Brakes11.5%13.8%
Body, chassis, structure7.4%9.1%
Tyres7.0%6.7%
Visibility6.8%7.7%

DVSA anonymised MOT tests and results, 2023 (Department for Transport) · Open Government Licence v3.0 · first tests only; a fix made at the test station within the hour still counts as a fail

In Finland

635 of these cars first registered in 2004 were in use in Finland on 30 Jun 2026, with an average of 273,000 km on the odometer at their last inspection.

Traficom (Finnish Transport and Communications Agency), open data on vehicles in use · CC BY 4.0

In New Zealand

34 2004 cars are on the New Zealand register; 56% arrived as used imports, 32% were sold new in New Zealand.

NZ Transport Agency Waka Kotahi, Motor Vehicle Register (March 2026) · CC BY 4.0

Fuel consumption

Official Canadian test results for 10 variants: combined 10.1–11.9 L/100 km (about 20–23 mpg US), CO₂ 232–274 g/km.

VariantEngineTransmissionCityHighwayCombinedCO₂ g/km
9-3 Linear Turbo · Compact · Regular gasoline2.0 L, 4 cyl.M511.88.010.1232
9-3 Arc Turbo · Compact · Premium gasoline2.0 L, 4 cyl.M512.38.610.6244
9-3 Arc Convertible Turbo · Subcompact · Premium gasoline2.0 L, 4 cyl.M512.58.610.7246
9-3 Aero Convertible Turbo · Subcompact · Premium gasoline2.0 L, 4 cyl.M612.88.510.8248
9-3 Linear Turbo · Compact · Regular gasoline2.0 L, 4 cyl.AS512.68.810.9251
9-3 Aero Turbo · Compact · Premium gasoline2.0 L, 4 cyl.AS513.08.711.0253
9-3 Arc Turbo · Compact · Premium gasoline2.0 L, 4 cyl.AS513.08.711.0253
9-3 Aero Turbo · Compact · Premium gasoline2.0 L, 4 cyl.M613.09.311.3260
9-3 Aero Convertible Turbo · Subcompact · Premium gasoline2.0 L, 4 cyl.AS514.29.111.9274
9-3 Arc Convertible Turbo · Subcompact · Premium gasoline2.0 L, 4 cyl.AS514.29.111.9274

Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada

Recalls in Canada

3 Transport Canada recalls for the 2004 Saab 9-3.

2014228
12 Jun 2014
Seats And Restraints
On certain convertible model vehicles, the tensioning cable in the driver's seat belt retractor may break, causing the belt to fail to retract. If a crash were …
2010039
10 Feb 2010
Seats And Restraints
On certain vehicles, the Automatic Tensioning System (ATS) cable of the seatbelt retractors could fail. Should this occur, the webbing spooled out by the user …
2004160
12 May 2004
Seats And Restraints
On certain vehicles, the Automatic Tensioning System (ATS) cable in the seatbelt retractor could break, causing webbing spooled out by the user to not retract. …

Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada

Recalls

14V318000 · Seat belts12 Jun 2014 · 28,789 vehicles

General Motors LLC (GM) is recalling certain model year 2004-2011 Saab 9-3 Convertible vehicles manufactured July 30, 2003, to February 15, 2011. In the affected vehicles, the driver's side front seat belt retractor may break, causing the seat belt webbing not to retract.

10V043000 · Seat belts18 Feb 2010 · 14,126 vehicles

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2004 SAAB 9-3 SEDANS. SOME OF THESE VEHICLES WERE PRODUCED WITH FRONT SEAT BELT RETRACTORS THAT, OVER TIME, COULD FAIL TO RETRACT.

05V236000 · Service brakes, hydraulic19 May 2005 · 68,654 vehicles

CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.

04V226000 · Seat belts11 May 2004 · 31,335 vehicles

SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.

03V514000 · Seats10 Dec 2003 · 1,658 vehicles

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." THE BACKREST LOCKING MECHANISM ON SOME FRONT SEATS MAY HAVE BEEN INSTALLED INCORRECTLY.

Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.

NHTSA recalls · summaries in NHTSA's own words

Service bulletins

What Saab told its dealers about the 2004 Saab 9-3: known faults, fixes and updates.

BulletinSummary
11007208This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
11006621Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.
11004557This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
11002312This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.
11000576This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
10252735This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
10252163XM Audio Traffic And Travel Link Availability And Operation.
10251890This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
10250775This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
10249579This PI bulletin advises the technician on the proper way to install the pistons in an engine.
10249011This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.
10248444Vehicle Recalls
10247681Information On Requests To Add OnStar Bluetooth Option.
10246952Programming And Activation Of Replacement OnStar Modules.
10246951Programming And Activation Of Replacement OnStar Modules.
10246631Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
10245951Canadian Customers Unable To Place Calls And Turn By Turn Inoperative In The United States.
10245950Canadian Customers Unable To Place Calls In The United States
10245395This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
10244274This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
10244201This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).
10242262This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.
10235802This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
10235799This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
10234141This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

NHTSA manufacturer communications (public domain)

NHTSA investigations

PE09048 · Seat belts:frontopened 30 Sept 2009 · closed 25 Feb 2010

SEAT BELT RETRACTOR

EA08026 · Suspension:front:springs:coil springsopened 22 Dec 2008 · closed 4 Jun 2010

Front Suspension Coil Spring Fracture

PE08051 · Suspension:front:springs:coil springsopened 28 Aug 2008 · closed 23 Dec 2008

FRONT SUSPENSION COIL SPRING FRACTURE

NHTSA Office of Defects Investigation