2004 Volkswagen Passat

Problems owners report

Complaints filed with NHTSA about the 2004 Volkswagen Passat, by the system named in each complaint. One complaint can name several.

• Engine and engine cooling59
• Power train38
• Seats34
• Fuel system, gasoline28
• Electrical system23
• Fuel/propulsion system22
• Engine18
• Structure16
• Exterior lighting16
• Visibility13

NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 23 injuries and 0 deaths reported

Compared with other years

NHTSA ODI complaints by model year

Fatal crashes in the US

From 2020 to 2023, 9 2004 Passat vehicles were involved in crashes on US public roads in which someone died; 5 people died inside them, and 2 of the vehicles rolled over. This is a count, not a crash rate: it grows with the number of cars on the road.

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain)

New York safety inspections

At its first New York inspection the 2004 Volkswagen Passat failed the safety check 2.24% of the time — 2% more often than the average 2004 passenger car (2.21%). Median odometer at inspection: 134,813 miles.

NY DMV Vehicle Inspections (vezn-fmmk), initial inspections since Aug 2021 · how we count

Engines

The most common engines in 2004 Volkswagen Passat cars on Dutch roads are the 2.0 petrol (96 kW, 129 hp), 1.8 petrol (110 kW, 148 hp) and 1.9 diesel (96 kW, 129 hp), out of 5 versions with at least 20 cars.

RDW Open Data (CC0): registered passenger cars and their fuel data · engine size rounded to 0.1 litre, net maximum power · versions with at least 20 cars

In the Netherlands

536 first registered in 2004 are on Dutch roads; 7% arrived later as imports.

Most common APK defects

• Bandenspanning niet op juiste waarde242
• Stofhoes aandrijfas beschadigd en dicht niet af191
• Band onvoldoende profiel182
• Overmatige vloeistoflekkage overige vloeistoffen181
• Waarschuwingsinrichting airbag- / gordelsysteem geeft defect158
• Band(en) aanwezig met een profieldiepte van 1,6 t/m 2,5 mm146
• Dimlicht onjuist afgesteld114
• Licht- donkerscheiding dimlicht onduidelijk102

Colours

RDW Open Data: registered vehicles and APK defects (CC0) · defect descriptions in the RDW's Dutch wording

In the United Kingdom

2,341 cars built in 2004 were licensed for the road at the end of 2025, and 3,030 more were declared off the road (SORN).

Department for Transport and DVLA, vehicle licensing statistics (table VEH0124, year of manufacture) · Open Government Licence v3.0

MOT test results in Great Britain

In 2023, 4,141 of these cars first registered in 2004 took their annual MOT test. 58% passed first time; among all cars first registered in 2004 the figure was 56%.

DVSA anonymised MOT tests and results, 2023 (Department for Transport) · Open Government Licence v3.0 · first tests only; a fix made at the test station within the hour still counts as a fail

In Finland

1,002 of these cars first registered in 2004 were in use in Finland on 30 Jun 2026, with an average of 343,000 km on the odometer at their last inspection.

Traficom (Finnish Transport and Communications Agency), open data on vehicles in use · CC BY 4.0

In New Zealand

110 2004 cars are on the New Zealand register; 75% arrived as used imports, 21% were sold new in New Zealand.

NZ Transport Agency Waka Kotahi, Motor Vehicle Register (March 2026) · CC BY 4.0

Fuel consumption

Official Canadian test results for 10 variants: combined 10.4–13.3 L/100 km (about 18–23 mpg US), CO₂ 239–306 g/km.

Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada

Recalls in Canada

3 Transport Canada recalls for the 2004 Volkswagen Passat.

Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada

Recalls

Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.

NHTSA recalls · summaries in NHTSA's own words

Service bulletins

What Volkswagen told its dealers about the 2004 Volkswagen Passat: known faults, fixes and updates.

NHTSA manufacturer communications (public domain)

NHTSA investigations

NHTSA Office of Defects Investigation