The defect
CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
The risk
IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
The remedy
DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
NHTSA's own wording · initiated by ODI
Vehicles covered
Components: STEERING:RACK AND PINION
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
Other steering recalls in 2002
26 of the 434 recall campaigns reported to NHTSA in 2002 concerned the steering; GENERAL MOTORS CORP. filed 1,195 campaigns in all.
| 02V330000 12 Dec 2002 | GENERAL MOTORS CORP. |
| 02V326000 2 Dec 2002 | GENERAL MOTORS CORP. |
| 02V289000 6 Nov 2002 | FORD MOTOR COMPANY |
| 02V294000 6 Nov 2002 | PIERCE MANUFACTURING,INC. |
| 02V285000 23 Oct 2002 | BIG DOG MOTORCYCLES, LLC |
| 02V037007 8 Oct 2002 | PIERCE MANUFACTURING,INC. |
| 02V265000 25 Sept 2002 | INTERNATIONAL TRUCK AND ENGINE |
| 02V037006 15 Aug 2002 | MACK TRUCKS, INCORPORATED |
NHTSA recalls (public domain) · all recalls of 2002