The defect
ON CERTAIN PASSENGER VEHICLES, THE REAR BRAKE TUBES PASS BEHIND THE FRONT SUSPENSION CROSSMEMBER. TWO STEERING GEARBOX MOUNTING BRACKETS ARE WELDED TO THE CROSSMEMBER. ON VEHICLES EQUIPPED WITH AN ANTILOCK BRAKE SYSTEM (ABS), THE REAR BRAKE TUBES COULD CONTACT BOTH STEERING GEARBOX MOUNTING BRACKETS. ON VEHICLES THAT ARE NOT EQUIPPED WITH ABS, THE REAR BRAKE TUBES MAY CONTACT ONLY THE LEFT MOUNTING BRACKET. CONTACT BETWEEN THE REAR BRAKE TUBES AND THE STEERING BRACKETS COULD CAUSE WEAR AND CORROSION THAT COULD RESULT IN BRAKE FLUID LEAKAGE.
The risk
FLUID LEAKAGE COULD RESULT IN REDUCED BRAKING CAPABILITY INCREASING THE RISK OF A CRASH.
The remedy
DEALERS WILL REPOSITION THE REAR BRAKE TUBES SO THEY DO NOT CONTACT THE MOUNTING BRACKETS, INSTALL BRAKE TUBE CLIPS TO CONTROL THE LOCATION OF THE REAR BRAKE TUBES, AND APPLY ANTI-CORROSION MATERIAL TO THE TUBES IN THE AREAS WHERE CONTACT WITH THE MOUNTING BRACKETS MAY HAVE OCCURRED. OWNER NOTIFICATION BEGAN ON OCTOBER 13, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Hyundai Elantra | 2001, 2002, 2003 |
| Hyundai Tiburon | 2002, 2003 |
Components: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Hyundai Elantra | 2001 | 315 | 6 |
| Hyundai Elantra | 2002 | 342 | 6 |
| Hyundai Elantra | 2003 | 234 | 5 |
| Hyundai Tiburon | 2002 | 2 | 4 |
| Hyundai Tiburon | 2003 | 328 | 9 |
Other service brakes, hydraulic recalls in 2003
42 of the 527 recall campaigns reported to NHTSA in 2003 concerned the service brakes, hydraulic; HYUNDAI MOTOR COMPANY filed 48 campaigns in all.
| 03V521000 11 Dec 2003 | AMERICAN IRONHORSE MOTORCYCLE COMPANY |
| 03V525000 11 Dec 2003 | TRIUMPH MOTORCYCLES (AMERICA) LTD |
| 03V496000 3 Dec 2003 | HYUNDAI CARIBBEAN-PUERTO RICO |
| 03V474000 17 Nov 2003 | VOLVO CARS OF N.A. LLC. |
| 03V476000 14 Nov 2003 | NISSAN NORTH AMERICA, INC. |
| 03V409000 21 Oct 2003 | TRIUMPH MOTORCYCLES (AMERICA) LTD |
| 03V390000 10 Oct 2003 | ISUZU MOTORS LIMITED |
| 03V347000 17 Sept 2003 | FOREST RIVER, INC. |
NHTSA recalls (public domain) · all recalls of 2003