The defect
ON CERTAIN SPORT UTILITY VEHICLES, THE IGNITION SYSTEM WIRING HARNESS IS ROUTED UNDER THE INTAKE MANIFOLD. THE HARNESS CAN RUB AGAINST THE MANIFOLD DURING VEHICLE OPERATION AND ABRASION DAMAGE TO THE HARNESS CAN OCCUR.
The risk
DAMAGE TO THE WIRING HARNESS CAN CAUSE A SHORT IN THE IGNITION CIRCUIT, WHICH CAN CAUSE THE IGNITION FUSE TO BLOW AND THE ENGINE TO STOP RUNNING. THIS CAN RESULT IN A LOSS OF CONTROL OF THE VEHICLE AND COULD CAUSE A CRASH.
The remedy
DEALERS WILL REPAIR ANY WIRING HARNESS DAMAGE AND WILL ADD ADDITIONAL INSULATION AND A PROTECTOR PLATE TO PREVENT THE WIRING HARNESS FROM BECOMING DAMAGED. OWNER NOTIFICATION BEGAN ON DECEMBER 16, 2003. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Suzuki Grand Vitara XL-7 | 2003 |
Components: ELECTRICAL SYSTEM:IGNITION
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Suzuki Grand Vitara XL-7 | 2003 | 13 | 3 |
Other electrical system recalls in 2003
42 of the 527 recall campaigns reported to NHTSA in 2003 concerned the electrical system; AMERICAN SUZUKI MOTOR CORP. filed 75 campaigns in all.
| 03V528000 12 Dec 2003 | DAIMLERCHRYSLER CORPORATION |
| 03V532000 12 Dec 2003 | GULF STREAM COACH, INC. |
| 03V494000 2 Dec 2003 | BUELL MOTORCYCLE CO. |
| 03V490000 1 Dec 2003 | AUTOCAR, LLC |
| 03V489000 1 Dec 2003 | TRAILEX, LES REMORQUES DE RIMOUSKI INC |
| 03V483000 25 Nov 2003 | BAYERISCHE MOTOREN WERKE |
| 03V484000 19 Nov 2003 | SUPERIOR MANUFACTURING, INC. |
| 03V477000 14 Nov 2003 | NISSAN NORTH AMERICA, INC. |
NHTSA recalls (public domain) · all recalls of 2003