The defect
ON CERTAIN HEAVY-DUTY CLASS 8 TRUCKS, THE ASSEMBLED ENGINE PRE-HEATER JUMPER WIRING HARNESS WAS INCORRECTLY ASSEMBLED.
The risk
THE ENGINE PRE-HEATER COULD OVERHEAT RESULTING IN DAMAGE TO THE PRE-HEATER AND OTHER ENGINE HEAT SENSITIVE COMPONENTS NEAR THE PRE-HEATER AND THE ABILITY TO RE-START THE ENGINE COULD BE COMPROMISED, INCREASING THE RISK OF A CRASH.
The remedy
DEALERS WILL REPAIR THE AFFECTED CIRCUITS IN THE JUMPER WIRING HARNESS CONNECTOR. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING MARCH 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO TRUCKS AT 1-800-528-6586.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Volvo VHD | 2002, 2003 |
| Volvo VN | 2002, 2003 |
Components: ENGINE AND ENGINE COOLING
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Volvo VHD | 2002 | 0 | 9 |
| Volvo VHD | 2003 | 3 | 11 |
| Volvo VN | 2002 | 0 | 5 |
| Volvo VN | 2003 | 3 | 4 |
Other engine and engine cooling recalls in 2004
30 of the 601 recall campaigns reported to NHTSA in 2004 concerned the engine and engine cooling; VOLVO TRUCKS NORTH AMERICA, INC. filed 18 campaigns in all.
| 04V543000 12 Nov 2004 | ORION BUS INDUSTRIES LTD. |
| 04V544000 11 Nov 2004 | ORION BUS INDUSTRIES LTD. |
| 04V542000 10 Nov 2004 | MITSUBISHI CARIBBEAN |
| 04V515000 28 Oct 2004 | COACHMEN RV COMPANY, LLC |
| 04V529000 27 Oct 2004 | FOUR WINDS INTERNATIONAL |
| 04V516000 20 Oct 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V540000 20 Oct 2004 | SAAB CARS USA, INC. |
| 04V485000 7 Oct 2004 | GILLIG CORPORATION |
NHTSA recalls (public domain) · all recalls of 2004