The defect
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH SIX CYLINDER ENGINES AND SPORT UTILITY VEHICLES EQUIPPED WITH FOUR OR SIX CYLINDER ENGINES, THE FUEL PUMP TERMINAL ON THE FUEL-SENDING UNIT CAN DEVELOP A CRACK IN THE PLASTIC MOLDING. THIS CAN CAUSE THE TERMINAL STRIP TO CORRODE UNDER SOME ENVIRONMENTAL CONDITIONS.
The risk
IF CORROSION OCCURS, THE TERMINAL STRIP COULD EVENTUALLY BREAK CAUSING THE FUEL PUMP TO STOP OPERATION. THIS WILL RESULT IN NOT BEING ABLE TO START THE ENGINE OR CAUSE THE ENGINE TO STOP RUNNING WITHOUT WARNING, WHICH CAN RESULT IN A CRASH.
The remedy
IN THE FOLLOWING STATES, DEALERS WILL REPLACE THE FUEL-SENDING UNIT. THESE STATES ARE CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, TENNESSEE, VERMONT, VIRGINIA, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. IN THE OTHER STATES, THE DEALER WILL INSPECT THE FUEL PUMP TERMINAL ON THE SENDING UNIT FOR CORROSION. IF CORROSION IS PRESENT, THE DEALER WILL REPLACE THE UNIT. IF THERE IS NOT CORROSION, THE DEALER WILL APPLY SEALANT TO THE TERMINAL HOUSING TO HELP PREVENT CORROSION IN THE FUTURE. OWNER NOTIFICATION BEGAN ON JUNE 28, 2004. OWNERS SHOULD CONTACT NISSAN AT 1-800-647-7261.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Nissan Frontier | 1999, 2000, 2001, 2002, 2003 |
| Nissan Xterra | 2000, 2001, 2002, 2003 |
Components: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Nissan Frontier | 1999 | 78 | 2 |
| Nissan Frontier | 2000 | 189 | 3 |
| Nissan Frontier | 2001 | 134 | 3 |
| Nissan Frontier | 2002 | 124 | 4 |
| Nissan Frontier | 2003 | 77 | 4 |
| Nissan Xterra | 2000 | 214 | 3 |
| Nissan Xterra | 2001 | 150 | 3 |
| Nissan Xterra | 2002 | 157 | 5 |
| Nissan Xterra | 2003 | 72 | 3 |
Other fuel system, gasoline recalls in 2004
53 of the 601 recall campaigns reported to NHTSA in 2004 concerned the fuel system, gasoline; NISSAN NORTH AMERICA, INC. filed 216 campaigns in all.
| 04V607000 23 Dec 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
| 04V609000 22 Dec 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V570000 3 Dec 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
| 04V557000 19 Nov 2004 | SAAB CARS USA, INC. |
| 04V541000 18 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V530000 1 Nov 2004 | MACK TRUCKS, INC |
| 04V514000 26 Oct 2004 | POLARIS INDUSTRIES, INC. |
| 04V465000 30 Sept 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 2004