The defect
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES, THE ENGINE GROUND STUD THAT ATTACHES THE NEGATIVE BATTERY TERMINAL EYELET TO THE ENGINE BLOCK MAY BE LOOSE.
The risk
IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS WHICH COULD RESULT IN A FIRE.
The remedy
DEALERS WILL REPLACE THE ENGINE GROUND STUD AND THE RADIO SUPPRESSION STRAP AND ADJACENT COMPONENTS WILL BE INSPECTED FOR DAMAGE AND REPLACED, IF NECESSARY. THE RECALL BEGAN ON JULY 23, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Ford Excursion | 2003 |
| Ford F-250 | 2003 |
| Ford F-350 | 2003 |
| Ford F-450 SD | 2003 |
| Ford F-550 SD | 2003 |
Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Ford Excursion | 2003 | 106 | 5 |
| Ford F-250 | 2003 | 116 | 2 |
| Ford F-350 | 2003 | 90 | 2 |
| Ford F-450 SD | 2003 | 16 | 5 |
| Ford F-550 SD | 2003 | 33 | 5 |
Other electrical system recalls in 2004
36 of the 601 recall campaigns reported to NHTSA in 2004 concerned the electrical system; FORD MOTOR COMPANY filed 963 campaigns in all.
| 04V580000 10 Dec 2004 | PACCAR INCORPORATED |
| 04V568000 9 Dec 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V578000 8 Dec 2004 | DAIMLERCHRYSLER CORPORATION |
| 04V577000 7 Dec 2004 | KEYSTONE RV COMPANY |
| 04V549000 23 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V513000 28 Oct 2004 | FOUR WINDS INTERNATIONAL |
| 04V512000 20 Oct 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V491000 15 Oct 2004 | MEDTEC AMBULANCE CORPORATION |
NHTSA recalls (public domain) · all recalls of 2004