The defect
ON CERTAIN REAR DIESEL MOTOR HOMES CONTAINING A 50 AMP TRANSFER SWITCH BUILT BY INTELLITEC, THE MATERIAL USED FOR THE WIRE LUGS WAS CHANGED FROM NICKEL PLATED TO COPPER LUGS. THE COPPER LUGS ARE SOFTER THAN THE NICKEL PLATED AND DO NOT RETAIN THE TORQUE OF THE SCREW THAT CLAMPS THE WIRE CONNECTOR.
The risk
WHEN THE TORQUE IS RELAXED, THE LUGS CAN BECOME LOOSE RESULTING IN EXCESSIVE HEAT WITHIN THE CONNECTED WIRE THAT COULD RESULT IN A FIRE.
The remedy
COACHMEN WILL BE WORKING WITH INTELLITEC TO NOTIFY OWNERS AND HAVE THE REPAIR PERFORMED ON THEIR VEHICLES. THE RECALL BEGAN ON JULY 14, 2005. OWNERS MAY CONTACT COACHMEN AT 1-574-825-1174.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Coachmen Cross Country | 2005 |
| Coachmen Sportscoach Elite | 2005 |
| Coachmen Sportscoach Encore | 2005 |
Components: ELECTRICAL SYSTEM
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Coachmen Cross Country | 2005 | 1 | 4 |
| Coachmen Sportscoach Elite | 2005 | 0 | 3 |
| Coachmen Sportscoach Encore | 2005 | 0 | 2 |
Other electrical system recalls in 2005
42 of the 562 recall campaigns reported to NHTSA in 2005 concerned the electrical system; COACHMEN RV COMPANY, LLC filed 43 campaigns in all.
| 05V566000 21 Dec 2005 | AMERICAN SUZUKI MOTOR CORP. |
| 05V531000 18 Nov 2005 | THOR CALIFORNIA INC. |
| 05V529000 17 Nov 2005 | VOLVO CARS OF N.A. LLC. |
| 05V518000 9 Nov 2005 | FORD MOTOR COMPANY |
| 05V500000 2 Nov 2005 | KEYSTONE RV COMPANY |
| 05V492000 24 Oct 2005 | HINO MOTORS SALES U.S.A., INC. |
| 05V456000 5 Oct 2005 | DAIMLERCHRYSLER COMMERCIAL BUSES NC |
| 05V399000 14 Sept 2005 | SAAB CARS USA, INC. |
NHTSA recalls (public domain) · all recalls of 2005