The defect
ON CERTAIN SCOOTERS, IF THE IGNITION SWITCH IS NOT FULLY TURNED FROM THE 'OFF' TO THE 'ON' POSITION, THERE MAY BE UNSTABLE CONTACT BETWEEN THE IGNITION SWITCH CONTACTS. THIS CAN CAUSE ARCING IN THE IGNITION SWITCH.
The risk
HEAT FROM THE ARCING CAN MELT THE INTERNAL SWITCH BASE PLATE. IF THE SCOOTER IS RIDDEN IN THIS CONDITION, THE IGNITION SWITCH MAY FAIL. IF THIS HAPPENS, THE ENGINE WILL STALL, THE LIGHTS WILL GO OUT, AND THE OPERATOR MAY BE UNABLE TO RESTART THE SCOOTER. THIS COULD RESULT IN A CRASH.
The remedy
DEALERS WILL REPLACE THE IGNITION SWITCH TERMINAL CASE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 7, 2005. OWNERS MAY CONTACT SUZUKI AT 1-800-255-2550.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Suzuki AN400 | 2004 |
| Suzuki AN400 Burgman | 2003 |
| Suzuki AN650 Burgman | 2003, 2004 |
Components: ELECTRICAL SYSTEM:IGNITION:SWITCH
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Suzuki AN400 | 2004 | 0 | 1 |
| Suzuki AN400 Burgman | 2003 | 0 | 1 |
| Suzuki AN650 Burgman | 2003 | 5 | 1 |
| Suzuki AN650 Burgman | 2004 | 2 | 1 |
Other electrical system recalls in 2005
42 of the 562 recall campaigns reported to NHTSA in 2005 concerned the electrical system; AMERICAN SUZUKI MOTOR CORP. filed 75 campaigns in all.
| 05V566000 21 Dec 2005 | AMERICAN SUZUKI MOTOR CORP. |
| 05V531000 18 Nov 2005 | THOR CALIFORNIA INC. |
| 05V529000 17 Nov 2005 | VOLVO CARS OF N.A. LLC. |
| 05V518000 9 Nov 2005 | FORD MOTOR COMPANY |
| 05V500000 2 Nov 2005 | KEYSTONE RV COMPANY |
| 05V492000 24 Oct 2005 | HINO MOTORS SALES U.S.A., INC. |
| 05V456000 5 Oct 2005 | DAIMLERCHRYSLER COMMERCIAL BUSES NC |
| 05V399000 14 Sept 2005 | SAAB CARS USA, INC. |
NHTSA recalls (public domain) · all recalls of 2005