The defect
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.
The risk
IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
The remedy
DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Kawasaki KL650E | 2008, 2009 |
Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Kawasaki KL650E | 2008 | 12 | 3 |
| Kawasaki KL650E | 2009 | 6 | 2 |
Other engine and engine cooling recalls in 2009
37 of the 491 recall campaigns reported to NHTSA in 2009 concerned the engine and engine cooling; KAWASAKI MOTORS CORP., U.S.A. filed 43 campaigns in all.
| 09V499000 30 Dec 2009 | BMW OF NORTH AMERICA, LLC |
| 09V482000 17 Dec 2009 | SUTPHEN CORPORATION |
| 09V473000 14 Dec 2009 | BOMBARDIER RECREATIONAL PRODUCTS INC. |
| 09V471000 10 Dec 2009 | BMW OF NORTH AMERICA, LLC |
| 09V466000 3 Dec 2009 | SEAGRAVE FIRE APPARATUS, LLC |
| 09V464000 2 Dec 2009 | KAWASAKI MOTORS CORP., U.S.A. |
| 09V459000 1 Dec 2009 | NEWELL COACH CORP. |
| 09V455000 30 Nov 2009 | SPARTAN CHASSIS, INC. |
NHTSA recalls (public domain) · all recalls of 2009