The defect
New Flyer is recalling certain model year 2004-2006 D40I transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with Sure Power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
The risk
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
The remedy
New Flyer will notify owners, and dealers will replace the equalizers and converters, free of charge. The recall began on November 4, 2013. Owners may contact New Flyer at 1-204-982-8400. New Flyer's recall number is R13-021.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| NEW Flyer D40I | 2004, 2005, 2006 |
Components: ELECTRICAL SYSTEM
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| NEW Flyer D40I | 2004 | 0 | 4 |
| NEW Flyer D40I | 2005 | 0 | 5 |
| NEW Flyer D40I | 2006 | 0 | 2 |
Other electrical system recalls in 2013
76 of the 627 recall campaigns reported to NHTSA in 2013 concerned the electrical system; New Flyer Industries Ltd. filed 19 campaigns in all.
| 13V640000 20 Dec 2013 | Daimler Trucks North America |
| 13V639000 20 Dec 2013 | Daimler Trucks North America |
| 13V642000 19 Dec 2013 | Nova Bus |
| 13V635000 18 Dec 2013 | Zero Motorcycles Inc. |
| 13V627000 17 Dec 2013 | Daimler Trucks North America |
| 13V589000 22 Nov 2013 | Maserati North America, Inc. |
| 13V570000 15 Nov 2013 | BMW of North America, LLC |
| 13V566000 13 Nov 2013 | General Motors LLC |
NHTSA recalls (public domain) · all recalls of 2013