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CarsLore / US recalls / 2025 / 25V587000

Recall 25V587000

Electrical system · Zero Motorcycles Inc.

9 Sept 2025reported to NHTSA
319vehicles potentially affected
4models · 5 model years
Noneowner advisory

The defect

Zero Motorcycles Inc. (Zero) is recalling certain 2023-2024 DSR/X, 2024 DS, DSR, and DSRP motorcycles. Improperly routed key switch signal wires may break, causing a loss of drive power.

The risk

A loss of drive power increases the risk of a crash.

The remedy

The firmware will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed September 26, 2025. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-018.

NHTSA's own wording · initiated by MFR

Vehicles covered

ModelModel years
Zero DS2024
Zero DSR2024
Zero Dsr/x2023, 2024
Zero Dsrp2024

Components: ELECTRICAL SYSTEM:WIRING

Model years in this recall

NHTSA complaints and the number of recall campaigns for each model year this recall covers.

ModelYearComplaintsRecallsComplaints about electrical system
Zero DS202403—
Zero DSR202403—
Zero Dsr/x202302—
Zero Dsr/x202403—
Zero Dsrp202403—

Other electrical system recalls in 2025

148 of the 891 recall campaigns reported to NHTSA in 2025 concerned the electrical system; Zero Motorcycles Inc. filed 18 campaigns in all.

25V914000
31 Dec 2025
Braun Industries, Inc.162
25V906000
23 Dec 2025
BMW of North America, LLC1
25V911000
23 Dec 2025
Honda (American Honda Motor Co.)2,155
25V905000
23 Dec 2025
Tiffin Motorhomes, Inc.18
25V897000
19 Dec 2025
Blue Bird Body Company2,356
25V895000
19 Dec 2025
Coach and Equipment Mfg. Corp.37
25V894000
19 Dec 2025
Mercedes-Benz USA, LLC169
25V886000
18 Dec 2025
Ford Motor Company890

NHTSA recalls (public domain) · all recalls of 2025