Problems owners report
Complaints filed with NHTSA about the 2005 Freightliner Cascadia, by the system named in each complaint. One complaint can name several.
- Tires1
NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 0 injuries and 0 deaths reported
Compared with other years
NHTSA ODI complaints by model year
Recalls in Canada
3 Transport Canada recalls for the 2005 Freightliner Cascadia.
| 2011367 14 Oct 2011 | Steering On certain trucks equipped with a rack & pinion steering system, the lower pinion bearing may corrode and fail. As a result, the vehicle may require additional… |
| 2011345 19 Sept 2011 | Fuel System On certain trucks, the plastic low-pressure fuel line between the engine-mounted fuel filter and the engine block may develop a diesel fuel leak. The location … |
| 2009259 9 Sept 2009 | Steering On certain trucks, the left inner tie rod end may loosen and eventually separate from the steering rack. Tie rod failure could result in a loss of steering con… |
Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada
Recalls
Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2005-2011 FREIGHTLINER CASCADIA, COLUMBIA, CENTURY, CORONADO, AND CLASSIC XL TRUCKS MANUFACTURED FROM NOVEMBER 1, 2004, THROUGH JUNE 15, 2010 FOR THE RACK AND PINION STEERING SYSTEM. THE LOWER PINION BEARING MAY CORRODE AND FAIL. A FAILED BEARING MAY LEAD TO DAMAGE OF THE SPOOL VALVE SEALS. A DAMAGE SPOOL VALVE SEAL MAY ALLOW HYDRAULIC FLUID TO FLOW TO THE RIGHT OR LEFT TURN PORT INSTEAD OF FLOWING TO THE RETURN PORT.
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE. THE PLASTIC LOW PRESSURE FUEL LINE BETWEEN ENGINE MOUNTED FUEL FILTER AND ENGINE BLOCK MAY DEVELOP A SUBSTANTIAL DIESEL FUEL LEAK.
Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.
NHTSA recalls · summaries in NHTSA's own words
Service bulletins
What Freightliner told its dealers about the 2005 Freightliner Cascadia: known faults, fixes and updates.
| Bulletin | Summary |
|---|---|
| 10236419 | ABS Light illuminating in the ICU. |
| 10236418 | ICUC Bulb check function. |
| 10195924 | SAM Cab & SAM Chassis Wall Charts |
| 10195913 | Cascadia Fault codes 6.0 |
| 10195716 | Odometer racks up mileage when the vehicle is stationary - Cascadia |
| 10195701 | Cascadia - Engine Will Not Crank (No Starter Output from SAM Cab) |
| 10195659 | SS 1032974 High Oil Pressure on 2017 DTNA Vehicles Instrument Cluster Display |
| 10195626 | SS 469068 Cascadia SAM Cab, SAM Chassis, MSF and CGW Hardware Compatibility |
| 10195593 | Service Solution SS 1033047 M2 Battery Drain Problem Mismatched I... |
| 10195576 | SS 1033121 Adding a Fan Override Switch (Legacy Cascadia) |
| 10195575 | Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform... |
| 10195478 | SS 1033638 - Power Window Express Down Module Discontinued |
| 10193732 | Freightliner Action Bulletin FAB158 Cummins Eaton SmartAdvantage |
| 10193710 | Freightliner Action Bulletin FAB154 New options for Cascadia |
| 10193705 | Freightliner Action Bulletin FAB153 New Harness Highway for Cascadia |
| 10193690 | Freightliner Action Bulletin FAB146 Cascadia LED headlights |
| 10193686 | Freightliner Action Bulletin FAB145 New Cascadia Roof Fairing |
| 10176997 | Service Bulletin for Chassis Side-Fairing Kickplate Magnet Replacement. On Freightliner Cascadia and New Cascadia vehicles manufactured before May 20, 2019, and equipped with side-fairings, the magnets that hold the kickplate closed may corrode and prevent the kickplate from staying in the closed position. |
| 10164491 | Technical Solution for finding Bill of Material |
| 10163599 | Warranty Information Letter sent to customers regarding new refrigerator supplier for returning parts. |
| 10163511 | Warranty Information Letter - Expanded guidelines for paint-related claims sent out to Freightliner, Western star, Thomas Built Bus, Export and Direct warranty customers |
| 10162283 | Service Solution: 1034298 - New Cascadia Engine Harness Chafe at A06-95037-000 Bracket |
| 10161117 | Accent / Park Light Function Disable Accent / Park Light Function Disable |
| 10161115 | SS1034234 Cascadia ICU4Me - Low Air Warning Light Not Coming On |
| 10161114 | Installation of Vortex Generators |
NHTSA manufacturer communications (public domain)
NHTSA investigations
Daimler Trucks North America Recalls
RACK AND PINION FAILURE
NHTSA Office of Defects Investigation