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CarsLore / Makes / Freightliner / Cascadia

Freightliner Cascadia

Model years 2002–2026 in the US safety record. No model year stands out in owner complaints. Fewest complaints: 2005, 2006, 2007.

253owner complaints
137recall campaigns
13,059service bulletins
25model years on record

Complaints by model year

Each bar is one model year. The most recent years are still collecting complaints.

’02’05’08’11’14’17’20’23’26’02’05’08’11’14’17’20’23’26

NHTSA ODI complaints (public domain) · updated 23 Oct 2026

New York safety inspections

Share of first inspections failed on safety, by model year. Older cars fail more as miles build up, so compare each year with the average car of the same year. Best against its own year: 2024.

0.0%0.9%1.8%’09’11’13’15’17’19’21’23’24’25’270.0%0.0%0.9%1.8%’09’12’15’18’21’24’270.0%

NY DMV Vehicle Inspections, initial inspections since Aug 2021 · how we count

Year by year

Model yearComplaintsRecallsBulletinsCrashes · fires
20263300 · 0
2025 Cascadia28890 · 0
2024 Cascadia142991 · 0
2023 Cascadia1271281 · 2
2022 Cascadia13192703 · 0
2021 Cascadia16214191 · 0
2020 Cascadia26215982 · 0
2019 Cascadia29297394 · 2
2018 Cascadia112610202 · 1
2017 Cascadia92011192 · 0
2016 Cascadia12129361 · 3
2015 Cascadia16188241 · 1
2014 Cascadia12219030 · 2
2013 Cascadia7198790 · 1
2012 Cascadia17198121 · 3
2011 Cascadia12237361 · 0
2010 Cascadia12237631 · 1
2009 Cascadia19245960 · 3
2008 Cascadia8224940 · 0
2007 Cascadia1124500 · 0
2006 Cascadia182590 · 0
2005 Cascadia132490 · 0
2004 Cascadia022320 · 0
2003 Cascadia012220 · 0
2002 Cascadia012230 · 0

A model year gets its own page when it has enough data for at least three sections

Most common problems

  • Electrical system54
  • Forward collision avoidance50
  • Steering45
  • Service brakes39
  • Unknown or other22
  • Engine22
  • Vehicle speed control21
  • Tires17

NHTSA ODI complaints, all model years

Fatal crashes in the US

From 2020 to 2023, 3,286 Cascadia vehicles were involved in crashes on US public roads in which someone died, and 449 people died inside them. These are counts, not crash rates: a model with more cars on the road shows up more often, and people killed outside the vehicle are not counted here.

Model yearVehicles in fatal crashesDeaths in the vehicleRolled over
20244351
20231631513
20222643117
20212683526
20203996037
20193874131
20182783432
20172543424
20163405740
20152603920
20141843119
20131612118
20121252220
2011951113
20103564
20092365
2008511
2006100
2002100

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain) · how we count

Recalls

137 campaigns cover the Cascadia; the latest 12 are below.

26V583000 · Service brakes, air9 Sept 2026 · 2020, 2021, 2022, 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2023 Freightliner Cascadia and 2022 Western Star 49X vehicles previously repaired incorrectly under recall numbers 23V073 or 22V817. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to one side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

25V603000 · Steering11 Sept 2025 · 2025, 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2026 Western Star 47X, Freightliner Business Class M2, FCCC MT55G, 2025-2026 Western Star 49X, Freightliner Cascadia, Freightliner 114SD, FCCC MT45G, FCCC S2RV106, 2026 Thomas Built Buses Saf-T-Liner C2, Freightliner eCascadia, FCCC S2C106, and Freightliner 108SD vehicles. The tie rod castle nut and cotter pin may not be installed properly, which can result in a loss of vehicle steering control.

25V601000 · Service brakes, air11 Sept 2025 · 2025, 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 FCCC XCR, FCCC XBS, FCCC MT45, Western Star 57X, 2025-2026 Freightliner Business Class M2, Freightliner Cascadia, Freightliner 114SD, Freightliner 108SD, FCCC MT55G, FCCC MT45G, FCCC XCP, FCCC XCM, Western Star 49X, Western Star 47X, 2026 Freightliner Cascadia 5th Gen, FCCC MT55, and FCCC MT50E vehicles. The brake caliper mounting bolts may loosen and detach, which can cause a loss of brake function and damage the tire and/or wheel.

25V295000 · Service brakes, air7 May 2025 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 114SD, Business Class M2, Cascadia, and Western Star 49X vehicles. The air tank capacity may be too small, resulting in reduced braking performance. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

25V187000 · Exterior lighting25 Mar 2025 · 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2026 Freightliner eM2, Freightliner 108SD, Freightliner 114SD, Freightliner Cascadia, 2025-2026 Freightliner Business Class M2, Western Star 47X, and Western Star 49X vehicles. A software error in the advanced signal and actuator module for the automatic emergency braking system may cause the brake lights to fail to illuminate.

24V736000 · Fuel system, diesel1 Oct 2024 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, Western Star 49X, Freightliner Custom Chassis XCM and Freightliner Custom Chassis XCP vehicles equipped with certain Cummins fuel pumps. The fuel pump barrels may fracture and cause a fuel leak, which can result in an engine stall.

24V571000 · Steering1 Aug 2024 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 108SD, 114SD, Business Class M2, Cascadia and Western Star 47X vehicles. The tie rod in the front axle may contain ball studs that have been incorrectly heat-treated, which can cause them to break, and result in tie rod failure.

24V509000 · Steering3 Jul 2024 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 114SD, Western Star 47X, and 49X transit buses equipped with Composolite EXS20 steerable lift axle suspension assemblies. The tie rod assembly ball stud could have been improperly heat treated and can fail.

24V402000 · Steering4 Jun 2024 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 108SD, 114SD, Business Class M2, Western Star 47X, 49X, Freightliner Custom Chassis S2RV 106, and S2C 106 transit buses, cabs, and chassis. The front axle tie rod ball joint studs may crack and break, which can result in tie rod separation.

24V093000 · Steering8 Feb 2024 · 2024

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024 FCCC MT45G, MT45, and Freightliner Cascadia vehicles. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.

24V058000 · Electronic stability control (esc)31 Jan 2024 · 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Western Star 49X and 2025 Freightliner Cascadia vehicles. The Electronic Stability Control (ESC) software has incorrect axle spacing parameters. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 136, "Electronic Stability Control Systems on Heavy Vehicles."

23V299000 · Electronic stability control (esc)26 Apr 2023 · 2020, 2021, 2022, 2023, 2024

Daimler Trucks North America, LLC (DTNA) is recalling certain short wheelbase 2020-2024 Freightliner Cascadia, 2021-2024 Freightliner M2 Business Class, 2022 Western Star 4700, and 2020 Freightliner Classic Cascadia vehicles. The vehicle is equipped with an electronic stability control system and tire combination that may understeer during a J-turn. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 136, "Electronic Stability Control Systems on Heavy Vehicles."

NHTSA recalls