Problems owners report
Complaints filed with NHTSA about the 2004 GMC Envoy XL, by the system named in each complaint. One complaint can name several.
- Electrical system81
- Fuel system, gasoline20
- Power train20
- Engine and engine cooling15
- Exterior lighting11
- Visibility9
- Vehicle speed control9
- Fuel/propulsion system8
- Air bags7
- Tires5
NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 8 injuries and 0 deaths reported
Compared with other years
NHTSA ODI complaints by model year
Fuel consumption
Official Canadian test results for 4 variants: combined 15.0–17.2 L/100 km (about 14–16 mpg US), CO₂ 345–396 g/km.
| Variant | City | Highway | Combined |
|---|---|---|---|
| Envoy XL 4X4 · Sport utility vehicle · Regular gasoline | 17.2 | 12.3 | 15.0 |
| Envoy XL · Sport utility vehicle · Regular gasoline | 18.2 | 13.3 | 16.0 |
| Envoy XL · Sport utility vehicle · Regular gasoline | 18.0 | 14.1 | 16.2 |
| Envoy XL 4X4 · Sport utility vehicle · Regular gasoline | 18.8 | 15.3 | 17.2 |
Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada
Recalls in Canada
4 Transport Canada recalls for the 2004 GMC Envoy XL.
| 2019420 21 Aug 2019 | Other Issue: This recall is for aftermarket replacement rear window glass produced by Vitro Automotriz. Certain rear window glass may not have been properly tempere… |
| 2005131 2 May 2005 | Lights And Instruments On certain vehicles, the directional/hazard signals may not operate as designed. Actuation of the turn signal or hazard lights will cause them to illuminate an… |
| 2004390 29 Oct 2004 | Lights And Instruments On certain vehicles, vibration and heat may cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb may flicker and eventually bec… |
| 2004088 9 Mar 2004 | Brakes On certain vehicles, the brake hoses are not labelled with a designation that identifies the manufacturer of the assembly as required by CMVSS 106. This non-co… |
Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada
Recalls
04V527000 · Exterior lighting1 Nov 2004 · 871,473 vehicles
ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.
Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.
NHTSA recalls · summaries in NHTSA's own words
Service bulletins
What GMC told its dealers about the 2004 GMC Envoy XL: known faults, fixes and updates.
| Bulletin | Summary |
|---|---|
| 11007208 | This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection. |
| 11006621 | Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers. |
| 11006421 | GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return. |
| 11004761 | This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up. |
| 11004557 | This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim. |
| 11002312 | This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information. |
| 11000576 | This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process. |
| 10252735 | This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish. |
| 10252163 | XM Audio Traffic And Travel Link Availability And Operation. |
| 10251890 | This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up. |
| 10251887 | This bulletin advises the technician of possible location of an internal coolant leak from a specific cylinder head and location. |
| 10250775 | This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system. |
| 10249590 | This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim. |
| 10249579 | This PI bulletin advises the technician on the proper way to install the pistons in an engine. |
| 10249011 | This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage. |
| 10248792 | Special Coverage Adjustment ? Fuel Tank Inlet Check Valve Fracture |
| 10248790 | Special Coverage Adjustment Fuel Tank Inlet Check Valve Fracture |
| 10248444 | Vehicle Recalls |
| 10247681 | Information On Requests To Add OnStar Bluetooth Option. |
| 10247552 | This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories. |
| 10246952 | Programming And Activation Of Replacement OnStar Modules. |
| 10246951 | Programming And Activation Of Replacement OnStar Modules. |
| 10246631 | Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules |
| 10245951 | Canadian Customers Unable To Place Calls And Turn By Turn Inoperative In The United States. |
| 10245950 | Canadian Customers Unable To Place Calls In The United States |
NHTSA manufacturer communications (public domain)
NHTSA investigations
RQ17002 · Exterior lighting:headlightsopened 24 Apr 2017 · closed 29 Mar 2021
Loss of Headlights
EA07009 · Fuel system, gasoline:delivery:fuel pumpopened 10 Jul 2007 · closed 28 Aug 2008
FUEL PUMP MODULE LEAKS GASOLINE
PE05006 · Exterior lighting:turn signal:flasher unitopened 4 Feb 2005 · closed 6 May 2005
TURN SIGNAL FAILURES
EA04021 · Exterior lighting:brake lightsopened 3 Aug 2004 · closed 4 Nov 2004
BRAKE LAMP FAILURE
NHTSA Office of Defects Investigation