Problems owners report
Complaints filed with NHTSA about the 1994 Mercury Villager, by the system named in each complaint. One complaint can name several.
- Engine and engine cooling91
- Fuel system, gasoline51
- Exterior lighting26
- Service brakes, hydraulic22
- Visibility15
- Equipment13
- Seat belts12
- Electrical system11
- Power train9
- Structure7
NHTSA ODI complaints (public domain) · updated 23 Oct 2026 · 5 injuries and 0 deaths reported
Compared with other years
NHTSA ODI complaints by model year
Recalls in Canada
2 Transport Canada recalls for the 1994 Mercury Villager.
| 2001025 9 Feb 2001 | Fuel System On certain vehicles, cracks could develop in the fuel vent hose. If (1) the fuel tank is overfilled, not allowing excess fuel in the vent hose to flow back into… |
| 1997012 21 Jan 1997 | Lights And Instruments A REAR LAMP ON THESE VEHICLES MAY NOT ILLUMINATE BECAUSE THE METAL CAN IN THE LAMP SOCKET MOVES OR SEPARATES FROM THE PLASTIC SOCKET HOUSING. THIS CAN RESULT IN… |
Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada
Recalls
VEHICLE DESCRIPTION: MINIVANS. THE FUEL TANK VENT HOSE ALLOWS AIR TO VENT FROM THE FUEL TANK DURING REFUELING. CRACKS HAVE DEVELOPED IN THE VENT HOSE. IF (1) THE FUEL TANK IS OVERFILLED, NOT ALLOWING EXCESS FUEL IN THE VENT HOSE TO FLOW BACK INTO THE TANK, (2) THE VEHICLE IS DRIVEN ONLY A SHORT DISTANCE AFTER REFUELING AND, (3) THERE IS SUBSEQUENTLY SIGNIFICANT HEATING OF THE FUEL TANK, THE FUEL IN THE TANK CAN EXPAND INTO THE VENT HOSE AND LEAK FUEL.
THE REAR LAMP SOCKET MAY NOT ILLUMINATE BECAUSE THE METAL CAN IN THE LAMP SOCKET MOVES OR SEPARATES FROM THE PLASTIC SOCKET HOUSING.
THE WINDSHIELDS WERE MARKED WITH A "PROTOTYPE" DESIGNATION AND NOT MARKED AS REQUIRED BY FMVSS NO. 205, "GLAZING MATERIALS."
Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.
NHTSA recalls · summaries in NHTSA's own words
Service bulletins
What Mercury told its dealers about the 1994 Mercury Villager: known faults, fixes and updates.
| Bulletin | Summary |
|---|---|
| 630001 | SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT |
| 627747 | THIS ARITLCE IS TO PROVIDE INFORMATION ON REPLACEMENT OF OLD STYLE HOOD LAMP SWITCH TO THE RVISED MECHANICAL HOOD LAMP SWITCH. *TT |
| 625715 | BRAKE SHIFT INTERLOCK.*JB |
| 623988 | INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC |
| 623944 | SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC |
| 619460 | INFORMATION ON SERVICING THE FORWARD CLUTCH. *TT |
| 616508 | SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT |
| 615278 | SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT |
| 615197 | SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT |
| 613343 | EXPERIENCING A CRUNCH / GRUNT NOISE FROM THE REAR SUSPENSION OF SOME VEHICLES. *TT |
| 613338 | THERE MAY BE A SQUEAK / RATTLE NOISE FROM THE SLIDING DOOR AREA AND / OR THE SLIDING DOOR MAY BE DIFFICULT TO CLOSE. *TT |
| 613226 | SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE 34, OR P0325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM. *TT |
| 613060 | SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE (DTC) 34, OR PO325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM, INDICATING A FAULT WITH THE ENGINE KNOCK SENSOR CIRCUIT. *MJS |
| 613019 | EXPERIENCING A SQUEALING OR GRINDING NOISE FROM EITHER THE FRONT OR REAR BRAKES WHEN THE CUSTOMER LIGHTLY APPLIES THE BRAKES. *TT |
| 612788 | INFORMATION REGARDING THE SERVICING OF THE FORWARD CLUTCH, WHICH HAS BEEN REPLACED BY THREE INDIVIDUAL PARTS. *MJS |
| 612408 | BE AWARE THAT THE F6XZ-7A360-AA FORWARD CLUTCH ASSEMBLY HAS BEEN REPLACED BY 3 INDIVIDUAL PARTS. XF5Z-7A360-AA(DRUM), XF5Z-7A398-AA (PLANETARY) AND F3XY-7B066-F (PRESSURE PLATE). USE OF ANY OF THE ORIGINAL COMPONENTS IN PLACE OF THOSE LISTED COULD CAUSE AN ENDPLAY AND/OR SHIFTING CONCERN. |
| 612203 | INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS |
| 609654 | ADDRESSING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT |
| 609534 | REAR BRAKES ARE BINDING OR OVERHEATING AFTER HAVING BEEN SERVICED. YD |
| 6091783 | INFORMATION REGARDING SHORTAGE OF NEW TRANSMISSION ASSEMBLIES. *TT |
| 6090862 | WHINING NOISE FROM TRANSAXLE ON LIGHT ACCELERATION, TIP-IN ACCELERATION BETWEEN 40-64 KM/H (25-40 MPH) |
| 6090860 | EXHIBITING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT |
| 6090087 | INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT |
| 6090082 | INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT |
| 6089681 | SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT |
NHTSA manufacturer communications (public domain)
NHTSA investigations
FUEL TANK VENT HOSE LEAKAGE
FUEL TANK VENT HOSE LEAKAGE
FUEL RAIL HOSE FITTING LEAKAGE
FUEL RAIL HOSE FITTING LEAKAGE
BATTERY EXPLOSIONS
NHTSA Office of Defects Investigation