The defect
ON CERTAIN CLASS C MINI-MOTOR HOMES BUILT ON 2003 CHEVROLET CHASSIS, THE CHASSIS FUEL RETURN LINE, WHICH IS TAPPED TO SUPPLY FUEL TO THE GENERATOR, HAS BEEN FOUND TO HAVE PRESSURES THAT EXCEED THE MAXIMUM ALLOWED BY THE GENERATOR MANUFACTURER.
The risk
AS A RESULT, IF THE GENERATOR IS OPERATED AT THE SAME TIME THE CHASSIS ENGINE IS RUNNING, EXCESS FUEL COULD BE DELIVERED TO THE GENERATOR, CREATING A POTENTIAL FOR A GENERATOR STALL AND POSSIBLE FUEL SPILL. IN THE EVENT OF A FUEL SPILL, A FIRE COULD OCCUR.
The remedy
DEALERS WILL INSTALL AN APPROVED KIT THAT DRAWS THE GENERATOR FUEL SUPPLY DIRECTLY FROM THE FUEL TANK. OWNER NOTIFICATION IS BEGAN MARCH 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT COACHMEN AT 1-800-453-6064.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Coachmen Catalina | 2003 |
| Coachmen Freedom | 2003 |
Components: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Coachmen Catalina | 2003 | 1 | 2 |
| Coachmen Freedom | 2003 | 3 | 1 |
Other fuel system, gasoline recalls in 2003
41 of the 527 recall campaigns reported to NHTSA in 2003 concerned the fuel system, gasoline; COACHMEN RV COMPANY filed 23 campaigns in all.
| 03V531000 16 Dec 2003 | MAZDA NORTH AMERICAN OPERATIONS |
| 03V529000 12 Dec 2003 | MASERATI NORTH AMERICA, INC. |
| 03V510000 8 Dec 2003 | HARLEY-DAVIDSON MOTOR COMPANY |
| 03V482000 19 Nov 2003 | FORD MOTOR COMPANY |
| 03V454000 10 Nov 2003 | GENERAL MOTORS CORP. |
| 03V471000 10 Nov 2003 | DAIMLERCHRYSLER CORPORATION |
| 03V442000 4 Nov 2003 | MITSUBISHI MOTORS NORTH AMERICA, INC. |
| 03V443000 4 Nov 2003 | DAIMLERCHRYSLER CORPORATION |
NHTSA recalls (public domain) · all recalls of 2003