The defect
ON CERTAIN HEAVY-DUTY CLASS TRUCKS, SALT AND OTHER HIGHWAY SNOW AND ICE REMOVAL CHEMICALS ARE GETTING UNDER THE PROTECTIVE CAPS OF THE CHASSIS MOUNTED EMERGENCY START STUDS AND CORRODING THEM. THIS CONDITION DETERIORATES THE STUDS AND THE CONNECTIONS.
The risk
OVER TIME THE STUDS MAY LOOSEN SUFFICIENTLY TO CAUSE AN ELECTRICAL SHORT.
The remedy
DEALERS WILL INSTALL NEW CHASSIS MOUNTED EMERGENCY START STUDS AND ASSOCIATED BATTERY CABLES. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-528-6586.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Volvo VNM | 2001, 2002, 2003 |
Components: ELECTRICAL SYSTEM:STARTER ASSEMBLY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Volvo VNM | 2001 | 1 | 9 |
| Volvo VNM | 2002 | 0 | 6 |
| Volvo VNM | 2003 | 0 | 7 |
Other electrical system recalls in 2003
42 of the 527 recall campaigns reported to NHTSA in 2003 concerned the electrical system; VOLVO TRUCKS NORTH AMERICA, INC. filed 18 campaigns in all.
| 03V528000 12 Dec 2003 | DAIMLERCHRYSLER CORPORATION |
| 03V532000 12 Dec 2003 | GULF STREAM COACH, INC. |
| 03V494000 2 Dec 2003 | BUELL MOTORCYCLE CO. |
| 03V495000 2 Dec 2003 | AMERICAN SUZUKI MOTOR CORP. |
| 03V490000 1 Dec 2003 | AUTOCAR, LLC |
| 03V489000 1 Dec 2003 | TRAILEX, LES REMORQUES DE RIMOUSKI INC |
| 03V483000 25 Nov 2003 | BAYERISCHE MOTOREN WERKE |
| 03V484000 19 Nov 2003 | SUPERIOR MANUFACTURING, INC. |
NHTSA recalls (public domain) · all recalls of 2003