The defect
DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.
The risk
IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
The remedy
DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
NHTSA's own wording · initiated by ODI
Vehicles covered
| Model | Model years |
|---|---|
| Hyundai Elantra | 2004 |
Components: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Hyundai Elantra | 2004 | 182 | 5 |
Other fuel system, gasoline recalls in 2004
53 of the 601 recall campaigns reported to NHTSA in 2004 concerned the fuel system, gasoline; HYUNDAI MOTOR COMPANY filed 48 campaigns in all.
| 04V607000 23 Dec 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
| 04V609000 22 Dec 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V570000 3 Dec 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
| 04V557000 19 Nov 2004 | SAAB CARS USA, INC. |
| 04V541000 18 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V530000 1 Nov 2004 | MACK TRUCKS, INC |
| 04V514000 26 Oct 2004 | POLARIS INDUSTRIES, INC. |
| 04V465000 30 Sept 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 2004