The defect
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
The risk
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
The remedy
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Ford F-150 | 2004 |
Components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Ford F-150 | 2004 | 2,029 | 5 |
Other fuel system, gasoline recalls in 2004
53 of the 601 recall campaigns reported to NHTSA in 2004 concerned the fuel system, gasoline; FORD MOTOR COMPANY filed 963 campaigns in all.
| 04V607000 23 Dec 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
| 04V609000 22 Dec 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V570000 3 Dec 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
| 04V557000 19 Nov 2004 | SAAB CARS USA, INC. |
| 04V541000 18 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V530000 1 Nov 2004 | MACK TRUCKS, INC |
| 04V514000 26 Oct 2004 | POLARIS INDUSTRIES, INC. |
| 04V465000 30 Sept 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 2004