The defect
ON CERTAIN PASSENGER VEHICLES, THE NON-RETURN VALVE MAY CRACK DUE TO A POOR WELD CAUSING A VACUUM LEAK.
The risk
IF THIS OCCURS, MORE BRAKE PEDAL FORCE MAY BE REQUIRED TO STOP THE VEHICLE AND/OR MAY EXPERIENCE A ROUGH ENGINE IDLE, WHICH COULD RESULT IN A CRASH.
The remedy
DEALERS WILL INSPECT, AND IF NECESSARY, REPLACE THE VACUUM HOSE. THE RECALL BEGAN ON NOVEMBER 29, 2004. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Volvo S40 | 2004 |
| Volvo V40 | 2004 |
Components: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Volvo S40 | 2004 | 48 | 6 |
| Volvo V40 | 2004 | 4 | 3 |
Other service brakes, hydraulic recalls in 2004
54 of the 601 recall campaigns reported to NHTSA in 2004 concerned the service brakes, hydraulic; VOLVO CARS OF N.A. LLC. filed 56 campaigns in all.
| 04V591000 15 Dec 2004 | FREIGHTLINER LLC |
| 04V585000 8 Dec 2004 | DUCATI NORTH AMERICA |
| 04V573000 6 Dec 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
| 04V576000 6 Dec 2004 | BMW OF NORTH AMERICA, LLC |
| 04V565000 23 Nov 2004 | FOUR WINDS INTERNATIONAL |
| 04V552000 18 Nov 2004 | JAYCO, INC. |
| 04V539000 9 Nov 2004 | AUTOCAR, LLC |
| 04V525000 3 Nov 2004 | GENERAL MOTORS CORP. |
NHTSA recalls (public domain) · all recalls of 2004