The defect
DAIMLER TRUCKS IS RECALLING 53 MY 2009-2010 WESTERN STAR 4900 TRUCKS BUILT WITH DD15 ENGINES. A NEW FORWARD CAB CROSSMEMBER DESIGN REDUCED CLEARANCE FOR CAB MOUNTED BATTERY DISCONNECT SWITCH POWER CABLES ON STANDARD CAB HEIGHT VEHICLES. DURING CAB ARTICULATION THE NEW CROSSMEMBER MAY PINCH POWER CABLES AGAINST THE CAB.
The risk
CABLES THAT BECOME PINCHED BETWEEN THE CAB AND FORWARD CAB CROSSMEMBER COULD SHORT TO GROUND AND POTENTIALLY OVERHEAT RESULTING IN A POSSIBLE VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.
The remedy
DEALERS WILL REMOVE THE CABLES AND REINSTALL THEM IN A NEW SAFE LOCATION. DAMAGED CABLES WILL BE REPLACED. BOTH WILL BE DONE FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE AUGUST 7, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL FREE AT 1-800-547-0712.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Western Star 4900 | 2009, 2010 |
Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Western Star 4900 | 2009 | 1 | 16 |
| Western Star 4900 | 2010 | 0 | 14 |
Other electrical system recalls in 2009
34 of the 491 recall campaigns reported to NHTSA in 2009 concerned the electrical system; DAIMLER TRUCKS NORTH AMERICA filed 134 campaigns in all.
| 09V454000 25 Nov 2009 | CHRYSLER LLC |
| 09V446000 18 Nov 2009 | MOTOR COACH INDUSTRIES, INC |
| 09V437000 6 Nov 2009 | ROADTREK MOTORHOMES INC. |
| 09V384000 29 Sept 2009 | BMW OF NORTH AMERICA, LLC |
| 09V371000 29 Sept 2009 | NORTH AMERICAN BUS INDUSTRIES, INC. |
| 09V343000 1 Sept 2009 | VOLVO CARS OF N.A. LLC. |
| 09V327000 11 Aug 2009 | BMW OF NORTH AMERICA, LLC |
| 09V260000 6 Jul 2009 | NEWMAR CORPORATION |
NHTSA recalls (public domain) · all recalls of 2009