The defect
PACCAR Incorporated (PACCAR) is recalling certain 2024-2026 Kenworth T480, T680, T880, W990, Peterbilt 520, 536, 537, 548, 567, 579, 589, 2025 Kenworth T180, Peterbilt 535, 2025-2026 Kenworth T280, T380 and L770 vehicles. The tail brake light, upper and lower beam headlights, reverse light, and turn signal may not illuminate as intended. In addition, the lift axles, if lowered, may revert to a raised position, or oscillate up and down when the signal warning lights are activated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."
The risk
Delayed and unsteady headlights can result in insufficient illumination of the road, decreasing the driver's visibility and increasing the risk of a crash. In addition, an unexpected position change of the lift axles may increase the risk of injury.
The remedy
Dealers will update the VCU software, free of charge. Owner letters were mailed August 19, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's number for this recall is 25PACF.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Kenworth L770 | 2025, 2026 |
| Kenworth T180 | 2025 |
| Kenworth T280 | 2025, 2026 |
| Kenworth T380 | 2025, 2026 |
| Kenworth T480 | 2024, 2025, 2026 |
| Kenworth T680 | 2024, 2025, 2026 |
| Kenworth T880 | 2024, 2025, 2026 |
| Kenworth W990 | 2024, 2025, 2026 |
| Peterbilt 520 | 2024, 2025, 2026 |
| Peterbilt 535 | 2025 |
| Peterbilt 536 | 2024, 2025, 2026 |
| Peterbilt 537 | 2025, 2026 |
| Peterbilt 548 | 2024, 2025, 2026 |
| Peterbilt 567 | 2024, 2025, 2026 |
| Peterbilt 579 | 2024, 2025, 2026 |
| Peterbilt 589 | 2024, 2025, 2026 |
Components: EXTERIOR LIGHTING:LIGHTING CONTROL MODULE:SOFTWARE
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Kenworth L770 | 2025 | 0 | 3 |
| Kenworth L770 | 2026 | 0 | 2 |
| Kenworth T180 | 2025 | 0 | 3 |
| Kenworth T280 | 2025 | 0 | 7 |
| Kenworth T280 | 2026 | 0 | 2 |
| Kenworth T380 | 2025 | 2 | 8 |
| Kenworth T380 | 2026 | 0 | 2 |
| Kenworth T480 | 2024 | 0 | 13 |
| Kenworth T480 | 2025 | 0 | 8 |
| Kenworth T480 | 2026 | 0 | 2 |
| Kenworth T680 | 2024 | 5 | 7 |
| Kenworth T680 | 2025 | 0 | 9 |
| Kenworth T680 | 2026 | 0 | 2 |
| Kenworth T880 | 2024 | 1 | 7 |
| Kenworth T880 | 2025 | 1 | 9 |
| Kenworth T880 | 2026 | 0 | 2 |
| Kenworth W990 | 2024 | 0 | 6 |
| Kenworth W990 | 2025 | 0 | 8 |
| Kenworth W990 | 2026 | 0 | 2 |
| Peterbilt 520 | 2024 | 0 | 8 |
| Peterbilt 520 | 2025 | 0 | 7 |
| Peterbilt 520 | 2026 | 0 | 2 |
| Peterbilt 535 | 2025 | 0 | 3 |
| Peterbilt 536 | 2024 | 0 | 11 |
| Peterbilt 536 | 2025 | 0 | 7 |
| Peterbilt 536 | 2026 | 0 | 2 |
| Peterbilt 537 | 2025 | 1 | 5 |
| Peterbilt 537 | 2026 | 0 | 2 |
| Peterbilt 548 | 2024 | 1 | 13 |
| Peterbilt 548 | 2025 | 1 | 7 |
Other exterior lighting recalls in 2025
52 of the 891 recall campaigns reported to NHTSA in 2025 concerned the exterior lighting; PACCAR Incorporated filed 154 campaigns in all.
| 25V885000 18 Dec 2025 | Ford Motor Company |
| 25V890000 18 Dec 2025 | Altec Industries, Inc. |
| 25V845000 9 Dec 2025 | Chrysler (FCA US, LLC) |
| 25V831000 1 Dec 2025 | Ford Motor Company |
| 25V804000 20 Nov 2025 | Volvo Trucks North America |
| 25V803000 20 Nov 2025 | Mack Trucks, Inc. |
| 25V756000 3 Nov 2025 | Mack Trucks, Inc. |
| 25V757000 3 Nov 2025 | Volvo Trucks North America |
NHTSA recalls (public domain) · all recalls of 2025