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CarsLore / US recalls / 2025 / 25V542000

Recall 25V542000

Structure · New Flyer of America, Inc.

22 Aug 2025reported to NHTSA
2,354vehicles potentially affected
1model · 14 model years
Noneowner advisory

The defect

New Flyer of America, Inc. (New Flyer) is recalling certain 2012-2025 Xcelsior buses. The buses may have been built without enough emergency exits or the exits may be in an incorrect location. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, "Bus Emergency Exits and Window Retention and Release."

The risk

An insufficient number, or incorrectly located, of emergency exits can prevent or delay passengers from exiting during an emergency, increasing their risk of injury.

The remedy

New Flyer will mail instructions and necessary parts to add additional emergency egress windows, free of charge. Owner notification letters were mailed October 8, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.

NHTSA's own wording · initiated by MFR

Vehicles covered

ModelModel years
NEW Flyer Xcelsior2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024, 2025

Components: STRUCTURE:EMERGENCY:ESCAPE/EGRESS/EXIT

Model years in this recall

NHTSA complaints and the number of recall campaigns for each model year this recall covers.

ModelYearComplaintsRecallsComplaints about structure
NEW Flyer Xcelsior201201—
NEW Flyer Xcelsior201301—
NEW Flyer Xcelsior201401—
NEW Flyer Xcelsior201501—
NEW Flyer Xcelsior201601—
NEW Flyer Xcelsior201701—
NEW Flyer Xcelsior201811—
NEW Flyer Xcelsior201901—
NEW Flyer Xcelsior202001—
NEW Flyer Xcelsior2021111
NEW Flyer Xcelsior202211—
NEW Flyer Xcelsior202301—
NEW Flyer Xcelsior202401—
NEW Flyer Xcelsior202511—

Other structure recalls in 2025

86 of the 891 recall campaigns reported to NHTSA in 2025 concerned the structure; New Flyer of America, Inc. filed 22 campaigns in all.

25V907000
23 Dec 2025
KTM North America, Inc.2,512
25V884000
18 Dec 2025
Ford Motor Company6,897
25V889000
18 Dec 2025
Subaru of America, Inc.5,603
25V868000
15 Dec 2025
Gillig, LLC6
25V848000
9 Dec 2025
Great Dane Trailers3
25V844000
9 Dec 2025
Keystone RV Company203
25V827000
1 Dec 2025
Ford Motor Company11,852
25V829000
1 Dec 2025
Ford Motor Company108,762

NHTSA recalls (public domain) · all recalls of 2025