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CarsLore / Makes / Chevrolet / Express

Chevrolet Express

Model years 1993–2026 in the US safety record. Years that drew the most complaints: 1999, 2000, 2002, 2003. Fewest complaints: 1995, 2015, 2023.

650owner complaints
72recall campaigns
22,200service bulletins
33model years on record

Complaints by model year

Each bar is one model year. Highlighted: 1999. The most recent years are still collecting complaints.

’93’96’99’02’05’08’11’14’17’20’2468’93’96’99’02’05’08’11’14’17’20’2468

NHTSA ODI complaints (public domain) · updated 23 Oct 2026

New York safety inspections

Share of first inspections failed on safety, by model year. Older cars fail more as miles build up, so compare each year with the average car of the same year. Best against its own year: 2025.

0.0%0.7%1.4%’97’99’01’03’05’07’09’11’13’15’17’19’21’23’25’260.1%0.0%0.7%1.4%’97’00’03’06’09’12’15’18’21’24’25’260.1%

NY DMV Vehicle Inspections, initial inspections since Aug 2021 · how we count

Year by year

Model yearComplaintsRecallsBulletinsCrashes · fires
20260300 · 0
20250400 · 0
20241000 · 0
2023 Express21240 · 0
2021 Express1325561 · 1
2020 Express1716431 · 0
2019 Express846971 · 0
2018 Express1169370 · 1
2017 Express21611221 · 0
2016 Express15612370 · 2
2015 Express8315100 · 0
2014 Express14716560 · 0
2013 Express22817981 · 0
2012 Express13617532 · 0
2011 Express12516680 · 0
2010 Express15515181 · 1
2009 Express10711391 · 0
2008 Express141010590 · 0
2007 Express1849141 · 1
2006 Express12168022 · 0
2005 Express2386370 · 1
2004 Express2165871 · 2
2003 ExpressMost complaints59105742 · 7
2002 ExpressMost complaints5604160 · 3
2001 Express4523793 · 2
2000 ExpressMost complaints8413282 · 1
1999 ExpressMost complaints681961 · 2
1998 Express231640 · 2
1997 Express291473 · 0
1996 Express152271 · 3
19951060 · 0
19940050 · 0
19930010 · 0

A model year gets its own page when it has enough data for at least three sections

Most common problems

  • Electrical system84
  • Service brakes, hydraulic74
  • Power train72
  • Tires58
  • Structure58
  • Service brakes55
  • Air bags41
  • Engine and engine cooling38

NHTSA ODI complaints, all model years

Fatal crashes in the US

From 2020 to 2023, 746 Express vehicles were involved in crashes on US public roads in which someone died, and 315 people died inside them. These are counts, not crash rates: a model with more cars on the road shows up more often, and people killed outside the vehicle are not counted here.

Model yearVehicles in fatal crashesDeaths in the vehicleRolled over
2023211
2022520
20211952
202047142
201941184
20182481
201750152
201637123
201540106
201437174
201343164
20122994
20112141
20102271
200925114
200832147
200742153
2006512717
2005442110
2004372213
200327164
200217158
200120138
200019124
1999770
1998431
1997410

NHTSA Fatality Analysis Reporting System (FARS), crash years 2020–2023 (public domain) · how we count

Fuel consumption by year

Official Canadian test results for 7 model years, best variant per year. Combined consumption ranges from 14.0–18.9 L/100 km.

YearVariantEngineTransmissionCityHighwayCombinedCO₂ g/km
2011Express Cargo · Van: Cargo · Regular gasoline4.3 L, 6 cyl.A415.711.814.0322
2010Express Cargo · Van: Cargo · Regular gasoline4.3 L, 6 cyl.A415.711.814.0322
2009Express Cargo · Van: Cargo · Regular gasoline4.3 L, 6 cyl.A415.711.814.0322
2008Express Cargo · Van: Cargo · Regular gasoline4.3 L, 6 cyl.A415.711.814.0322
2007Express Cargo · Van: Cargo · Regular gasoline5.3 L, 8 cyl.A416.412.214.5334
2004Express Cargo Bi-Fuel · Van: Cargo · Regular gasoline6.0 L, 8 cyl.A421.515.718.9435
2003Express Cargo Bi-Fuel · Van: Cargo · Natural gas6.0 L, 8 cyl.A421.815.318.9357

Litres per 100 km. Natural Resources Canada, Fuel consumption ratings (open.canada.ca) · Open Government Licence – Canada

In New Zealand

5 Express cars are on the New Zealand register; 100% arrived as used imports.

Model yearRegisteredSold new in NZUsed imports
2007101
2003101
1997101
1996202

NZ Transport Agency Waka Kotahi, Motor Vehicle Register (March 2026) · CC BY 4.0

In the Netherlands

111 Express cars are on Dutch roads; 97% arrived later as imports. Open a year for APK defects, odometer checks and colours.

First registeredOn the roadImportedMedian list price
200527100%—
20042793%—
20033197%—
200026100%—

RDW Open Data: registered vehicles (CC0) · list price is the manufacturer's catalogue price when new

New registrations in Europe

3 new Chevrolet Express cars registered in the EU, Norway and Iceland between 2013 and 2013, from the European Environment Agency's CO₂ monitoring of every new car. In 2013 the largest markets were Estonia (3).

YearNew carsLargest marketsMass kgCO₂ g/kmPower kW
20133Estonia2,950—231

Averages are weighted by registrations; CO₂ is the type-approval value (NEDC until the WLTP switch). European Environment Agency, CO₂ emissions from new passenger cars · re-use permitted with acknowledgement

Recalls

72 campaigns cover the Express; the latest 12 are below.

26V399000 · Steering23 Jun 2026 · 2025, 2026

General Motors, LLC (GM) is recalling certain 2025-2026 Express, and 2025-2026 Savana vehicles. The steering gear assembly may have a nut that was not properly tightened.

26V345000 · Steering28 May 2026 · 2026

General Motors, LLC (GM) is recalling certain 2026 Chevrolet Express and GMC Savana vehicles. The gear shifter may provide inaccurate gear selection feedback to the driver due to an incorrectly manufactured steering column assembly.

26V127000 · Tires5 Mar 2026 · 2025, 2026

General Motors, LLC (GM) is recalling certain 2025-2026 Express Cutaway, and 2025-2026 Savana Cutaway vehicles. These vehicles may be equipped with a tire with sidewall damage.

25V299000 · Seats8 May 2025 · 2025

General Motors LLC (GM) is recalling certain 2025 Chevrolet Express and GMC Savana vehicles. The front passenger seat head restraint may have been improperly welded to the seat frame.

25V087000 · Structure13 Feb 2025 · 2025

General Motors LLC (GM) is recalling certain 2025 Chevrolet Express and GMC Savana vans. The impact beam located in the driver's side door may have improper welds.

24V839000 · Power train7 Nov 2024 · 2023

General Motors, LLC (GM) is recalling certain 2022-2023 Chevrolet Express and GMC Savana vehicles. Incorrect software in the transmission control module (TCM) may result in harsh shifting, reduced power, unintended deceleration, rear wheel lockup, or cause the vehicle to move in an unintended direction.

21V189000 · Electrical system18 Mar 2021 · 2021

General Motors, LLC (GM) is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.

21V115000 · Tires25 Feb 2021 · 2018, 2019, 2020, 2021

General Motors LLC (GM) is recalling certain 2020 Buick Enclave, Cadillac XT4, XT5, Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, Traverse, GMC Yukon, Yukon XL, 2018-2021 Chevrolet Express, GMC Savana, 2019-2020 Chevrolet Blazer, Silverado 1500, GMC Acadia, Sierra 1500, and certain Continental tires sold to the aftermarket for various model year 2018-2021 vehicles. The affected tires were cured for too long during production.

19V644000 · Electrical system6 Sept 2019 · 2019

General Motors LLC (GM) is recalling certain 2019 Chevrolet Express and GMC Savana vehicles. The seatbelt-unfastened warning light will not illuminate for approximately five seconds after the ignition is moved to the "on" or "start" position. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

19V428000 · Equipment11 Jun 2019 · 2017, 2018, 2019

Unicell Body Company Inc. (Unicell) is recalling certain 2017-2019 Chevrolet Express and GMC Savanna, 2018-2019 Hino 155, Ford Econoline and Transit and Isuzu NPR, and 2018 Ram ProMaster-based vehicles equipped with ASA Electronics Voyager monitors used to display the back-up camera image. The affected monitors may revert back to the factory default settings which may cause the camera image to be reversed.

19V387000 · Visibility23 May 2019 · 2016, 2017, 2018, 2019

General Motors LLC (GM) is recalling certain 2016-2019 Chevrolet Express and GMC Savana vehicles. One or both of the rear-quarter windows may be tempered glass instead of laminated glass. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 226, "Ejection Mitigation."

18V655000 · Electrical system21 Sept 2018 · 2016, 2017, 2018

General Motors LLC (GM) is recalling certain 2016-2018 Chevrolet Express and GMC Sierra vehicles equipped with a single, manual, rear climate control module (CCM). If the temperature is set to maximum heat or the mode knob is set to maximum floor vent and an electrical short occurs, components within the CCM may overheat.

NHTSA recalls