The defect
General Motors LLC (GM) is recalling certain 2025 Chevrolet Express and GMC Savana vans. The impact beam located in the driver's side door may have improper welds.
The risk
An improperly welded door impact beam may not adequately protect occupants in a crash, increasing the risk of injury.
The remedy
Dealers will replace the driver's side door, free of charge. Owner notification letters were mailed March 3, 2025. Owners may contact Chevrolet customer service at 800-222-1020 or GMC customer service at 800-462-8782. GM's recall number for this recall is N242490780.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Chevrolet Express | 2025 |
| GMC Savana | 2025 |
Components: STRUCTURE:BODY:DOOR
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Chevrolet Express | 2025 | 0 | 4 |
| GMC Savana | 2025 | 0 | 4 |
Other structure recalls in 2025
86 of the 891 recall campaigns reported to NHTSA in 2025 concerned the structure; General Motors, LLC filed 186 campaigns in all.
| 25V907000 23 Dec 2025 | KTM North America, Inc. |
| 25V884000 18 Dec 2025 | Ford Motor Company |
| 25V889000 18 Dec 2025 | Subaru of America, Inc. |
| 25V868000 15 Dec 2025 | Gillig, LLC |
| 25V848000 9 Dec 2025 | Great Dane Trailers |
| 25V844000 9 Dec 2025 | Keystone RV Company |
| 25V827000 1 Dec 2025 | Ford Motor Company |
| 25V829000 1 Dec 2025 | Ford Motor Company |
NHTSA recalls (public domain) · all recalls of 2025