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Check a VIN

2012 NEW Flyer XN40

No owner complaints on file. 6 recalls, 20 service bulletins.

0complaints · 0 crashes, 0 fires
6recalls
20manufacturer bulletins
—median mileage at failure

Recalls in Canada

4 Transport Canada recalls for the 2012 NEW Flyer XN40.

2024237
22 Apr 2024
Label
Issue: On certain transit buses, the compliance label lists incorrect information for the compressed natural gas (CNG) system. This includes the total water …
2015212
19 May 2015
Engine
On certain vehicles equipped with Cummins Westport ISL-G engines, excessive engine crankcase pressure could cause the vent tube assembly elbow to detach from t…
2014371
4 Sept 2014
Brakes
On certain vehicles, insufficient clearance through the brake pedal mounting plate can result in improper alignment between the brake pedal assembly and the bra…
2014065
4 Mar 2014
Engine
On certain vehicles equipped with Cummins compressed natural gas engines, incorrect engine ECU programming could cause the exhaust system temperature to become …

Transport Canada Vehicle Recalls Database · Contains information licensed under the Open Government Licence – Canada

Recalls

16V038000 · Seats26 Jan 2016 · 4,848 vehicles

New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.

15V292000 · Engine and engine cooling18 May 2015 · 2,956 vehicles

New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2009-2012 C35LFR, 2008-2013 C40LF, 2008-2013 C40LFR, 2009 L40LFR, 2009 C35LF, 2013-2014 XN35, 2011-2014 XN40, and 2012-2014 XN60 buses, equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.

14V087000 · Engine and engine cooling4 Mar 2014 · 2,139 vehicles

New Flyer Industries Canada ULC (New Flyer) is recalling certain model year 2009 C35LF and L40LFR, model year 2009-2012 C35LFR, model year 2008-2013 C40LF and C40LFR, model year 2013 XN35, model year 2011-2013 XN40 and model year 2012-2013 XN60 transit buses equipped with certain Cummins Westport Model ISL G engines. In the affected vehicles, condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor.

13V459000 · Equipment20 Sept 2013 · 12 vehicles

New Flyer Industries is recalling certain model year 2012 XN40 transit buses manufactured October 30, 2012, through November 27, 2012, and equipped with certain Sportworks Northwest Apex 3 bicycle racks. In the affected racks, cracks may develop where the latch tube is welded to the pivot tabs connected to the frame. Over time, the cracks may lead to separation of the latch tube and latch handle.

13V221000 · Electrical system28 May 2013 · 188 vehicles

New Flyer Industries is recalling certain model year 2012 XD35 and XD40, model year 2013 XD60, XDE40 and XDE60 and model year 2012-2013 XN40 and XN60 transit buses. In the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly.

12V518000 · Parking brake25 Oct 2012 · 1,041 vehicles

New Flyer is recalling certain model year 2010-2012 transit buses, models C40LF, C40LFR, D35LFR, D40LFR, D60LFR, XD35, XD40, XDE35, XDE40, and XN40. Air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven.

Whether a recall was fixed on a particular car is known only to the manufacturer: check the VIN at nhtsa.gov/recalls.

NHTSA recalls · summaries in NHTSA's own words

Service bulletins

What NEW Flyer told its dealers about the 2012 NEW Flyer XN40: known faults, fixes and updates.

BulletinSummary
10175959Service Manual Bulletin - Changes to Cummins ISLG and L9N engine oil specifications and oil change intervals.
10174502Technical Service Information Bulletin describing changes to the Cummins ISLG, L9N, ISB6.7G and B6.7N engine oil specifications.
10152077This Technical Service Information Bulletin Decsribes How to Inspect and Reroute as Required the Cummins L9N Engine Crankcase Ventilation Hose.
10128680This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
10128679This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
10127059This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
10124959This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
10117565This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
10117563This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
10110652This Service Manual Bulletin provides a procedure for venting the tanks when the solenoid valve is stuck closed or not operating, and a procedure for the installation of the solenoid valve on the CNG tank.
10110571Technical Instruction to Correct Randon Shutdown of Instrument Panel.
10110549Technical Instruction to Secure Electrical Harness in Muffler Compartment.
10110544Technical Instruction to Install Exhaust Flex Connector Insulated Blanket.
10110491Technical Instruction to Adjust Shock Absorbers.
10110457Technical Instruction to Replace Existing Charge Air Cooler Tube.
10110443Technical Instruction to Replace Surge Tank Steel Fittings with Brass Fittings.
10110406Technical Instruction to Modify Front Curbside Skid Plate Installation.
10110390Technical Instruction to Add Inline Filter for Air Intake Line.
10094550TECHNICAL INSTRUCTION TO ADD INLINE FILTER FOR AIR INTAKE LINE.
10057771NEW FLYER: 2010 EPA OR NEWER ENGINES AND MINI-HYBRID COOLING SYSTEM BUSES WITH ISOLATED PIPE CLAMPS MAY EXPERIENCE RADIATOR CORROSION. *TA

NHTSA manufacturer communications (public domain)

NHTSA investigations

EQ12011 · Parking brake:driveline:air:chamberopened 4 Dec 2012 · closed 12 Jul 2013

Leaking MGM brake chambers

NHTSA Office of Defects Investigation