The defect
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2009-2012 C35LFR, 2008-2013 C40LF, 2008-2013 C40LFR, 2009 L40LFR, 2009 C35LF, 2013-2014 XN35, 2011-2014 XN40, and 2012-2014 XN60 buses, equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
The risk
If the engine oil comes into contact with hot surfaces, it can increase the risk of a vehicle fire.
The remedy
Cummins will notify owners on behalf of New Flyer, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM) with software that can adjust the engine output under misfire conditions to limit crankcase pressures. These repairs will be performed free of charge. The recall began on June 25, 2015. Owners may contact New Flyer customer service at (204) 224-6706. New Flyer's number for this recall is R15-007.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| NEW Flyer C35LF | 2009 |
| NEW Flyer C35LFR | 2009, 2010, 2011, 2012 |
| NEW Flyer C40LF | 2008, 2009, 2010, 2011, 2012, 2013 |
| NEW Flyer C40LFR | 2008, 2009, 2010, 2011, 2012, 2013 |
| NEW Flyer L40LFR | 2009 |
| NEW Flyer XN35 | 2013, 2014 |
| NEW Flyer XN40 | 2011, 2012, 2013, 2014 |
| NEW Flyer XN60 | 2012, 2013, 2014 |
Components: ENGINE AND ENGINE COOLING:ENGINE
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| NEW Flyer C35LF | 2009 | 0 | 4 |
| NEW Flyer C35LFR | 2009 | 0 | 3 |
| NEW Flyer C35LFR | 2010 | 0 | 2 |
| NEW Flyer C35LFR | 2011 | 0 | 2 |
| NEW Flyer C35LFR | 2012 | 0 | 3 |
| NEW Flyer C40LF | 2008 | 0 | 4 |
| NEW Flyer C40LF | 2009 | 0 | 2 |
| NEW Flyer C40LF | 2010 | 0 | 3 |
| NEW Flyer C40LF | 2011 | 0 | 3 |
| NEW Flyer C40LF | 2012 | 0 | 2 |
| NEW Flyer C40LF | 2013 | 0 | 2 |
| NEW Flyer C40LFR | 2008 | 0 | 7 |
| NEW Flyer C40LFR | 2009 | 0 | 5 |
| NEW Flyer C40LFR | 2010 | 0 | 4 |
| NEW Flyer C40LFR | 2011 | 0 | 4 |
| NEW Flyer C40LFR | 2012 | 0 | 3 |
| NEW Flyer C40LFR | 2013 | 0 | 5 |
| NEW Flyer L40LFR | 2009 | 0 | 2 |
| NEW Flyer XN35 | 2013 | 0 | 6 |
| NEW Flyer XN35 | 2014 | 0 | 5 |
| NEW Flyer XN40 | 2011 | 0 | 5 |
| NEW Flyer XN40 | 2012 | 0 | 6 |
| NEW Flyer XN40 | 2013 | 0 | 11 |
| NEW Flyer XN40 | 2014 | 0 | 8 |
| NEW Flyer XN60 | 2012 | 0 | 4 |
| NEW Flyer XN60 | 2013 | 0 | 7 |
| NEW Flyer XN60 | 2014 | 0 | 7 |
Other engine and engine cooling recalls in 2015
53 of the 863 recall campaigns reported to NHTSA in 2015 concerned the engine and engine cooling; New Flyer Industries Ltd. filed 19 campaigns in all.
| 15V852000 18 Dec 2015 | Suzuki Motor of America, Inc. |
| 15V816000 7 Dec 2015 | Daimler Trucks North America LLC |
| 15V755000 16 Nov 2015 | Navistar, Inc. |
| 15V752000 13 Nov 2015 | Newmar Corporation |
| 15V705000 26 Oct 2015 | Volkswagen Group of America, Inc. |
| 15V701000 26 Oct 2015 | General Motors LLC |
| 15V702000 26 Oct 2015 | Mack Trucks, Inc. |
| 15V676000 19 Oct 2015 | Chrysler (FCA US LLC) |
NHTSA recalls (public domain) · all recalls of 2015