The defect
ON CERTAIN 1998-2002 35' AND 40' BUSES AND 1999-2002 29' BUSES, THE INSTALLATION OF THE AIR CONDITIONER UNIT USES BOLTS ALONG THE EDGE OF THE HOUSING FOR ATTACHMENT. ONE SPECIFIC BOLT CAN BE TOO CLOSE TO THE MAIN POWER CABLE ATTACHMENT. POSITIONAL TOLERANCE OR THE USE OF TOO LONG A BOLT COULD CAUSE AN ELECTRICAL SHORT.
The risk
AN ELECTRICAL SHORT COULD LEAD TO COMPONENT FAILURE OR POTENTIALLY A VEHICLE FIRE.
The remedy
CUSTOMERS HAVE BEEN NOTIFIED TO CUT THE EXCESS LENGTH OF THE AIR CONDITIONER UNIT MOUNTING BOLT. OWNER NOTIFICATION BEGAN OCTOBER 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT GILLIG 1-800-735-1500.
NHTSA's own wording · initiated by ODI
Vehicles covered
| Model | Model years |
|---|---|
| Gillig LOW Floor | 1998, 1999, 2000, 2001, 2002 |
Components: ELECTRICAL SYSTEM
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Gillig LOW Floor | 1998 | 0 | 10 |
| Gillig LOW Floor | 1999 | 0 | 10 |
| Gillig LOW Floor | 2000 | 1 | 10 |
| Gillig LOW Floor | 2001 | 0 | 10 |
| Gillig LOW Floor | 2002 | 0 | 8 |
Other electrical system recalls in 2003
42 of the 527 recall campaigns reported to NHTSA in 2003 concerned the electrical system; GILLIG CORPORATION filed 51 campaigns in all.
| 03V528000 12 Dec 2003 | DAIMLERCHRYSLER CORPORATION |
| 03V532000 12 Dec 2003 | GULF STREAM COACH, INC. |
| 03V494000 2 Dec 2003 | BUELL MOTORCYCLE CO. |
| 03V495000 2 Dec 2003 | AMERICAN SUZUKI MOTOR CORP. |
| 03V490000 1 Dec 2003 | AUTOCAR, LLC |
| 03V489000 1 Dec 2003 | TRAILEX, LES REMORQUES DE RIMOUSKI INC |
| 03V483000 25 Nov 2003 | BAYERISCHE MOTOREN WERKE |
| 03V484000 19 Nov 2003 | SUPERIOR MANUFACTURING, INC. |
NHTSA recalls (public domain) · all recalls of 2003