The defect
CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L 4-CYLINDER (L61) ENGINES WERE BUILT WITH A FUEL FILTER THAT COULD CORRODE PREMATURELY ON THE EXTERIOR SURFACE.
The risk
IF CORROSION ON THE EXTERIOR SURFACE OF THE FUEL FILTER PROGRESSES TO THE POINT OF CREATING A HOLE IN THE SHELL, FUEL DROPLETS COULD FORM AND DROP TO THE GROUND. IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.
The remedy
DEALERS WILL REPLACE THE FUEL FILTER ASSEMBLY. OWNER NOTIFICATION BEGAN ON DECEMBER 30, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-972-8876.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Saturn ION | 2003, 2004 |
Components: FUEL SYSTEM, GASOLINE
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Saturn ION | 2003 | 758 | 5 |
| Saturn ION | 2004 | 898 | 8 |
Other fuel system, gasoline recalls in 2004
53 of the 601 recall campaigns reported to NHTSA in 2004 concerned the fuel system, gasoline; GENERAL MOTORS CORP. filed 1,195 campaigns in all.
| 04V607000 23 Dec 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
| 04V609000 22 Dec 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V570000 3 Dec 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
| 04V557000 19 Nov 2004 | SAAB CARS USA, INC. |
| 04V541000 18 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V530000 1 Nov 2004 | MACK TRUCKS, INC |
| 04V514000 26 Oct 2004 | POLARIS INDUSTRIES, INC. |
| 04V465000 30 Sept 2004 | HARLEY-DAVIDSON MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 2004