The defect
ON CERTAIN PASSENGER VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, THE FRONT COIL SPRINGS COULD FRACTURE DUE TO CORROSION ASSOCIATED WITH SALT USED ON THE ROADWAYS DURING THE WINTER. A FRACTURED SPRING COULD MOVE PAST THE SPRING SEAT AND CONTACT A FRONT TIRE.
The risk
IF THIS OCCURS, THE TIRE MAY RUPTURE RESULTING IN A RAPID AIR LOSS, WHICH COULD RESULT IN A CRASH.
The remedy
DEALERS WILL INSTALL PROTECTIVE SPRING SHIELDS. IN ADDITION, FORD IS EXTENDING THE WARRANTY COVERAGE OF THE FRONT COIL SPRINGS IN ALL OTHER STATES, FOR FRACTURE ONLY, UP TO 10 YEARS OF SERVICE OR 150,000 MILES, WHICHEVER OCCURS FIRST. IF THE VEHICLE HAS ALREADY ACCUMULATED MORE THAN 150,000 MILES, THIS COVERAGE WILL LAST UNTIL JULY 31, 2005. IF EITHER FRONT COIL SPRING FRACTURES, DEALERS WILL REPLACE BOTH FRONT SPRINGS AT NO CHARGE TO THE OWNER. AN INTERIM NOTICE WAS SENT TO OWNERS ON AUGUST 2, 2004. PARTS ARE NOW AVAILABLE FOR THE 2000-2001 MY VEHICLES AND OWNERS WERE SENT A LETTER ON JANUARY 10, 2005, ADVISING THEM TO BRING IN THEIR VEHICLES FOR REPAIR PARTS ARE EXPECTED TO BE AVAILABLE FOR THE 1999 MY VEHICLES BY THE END OF FEBRUARY 2005 AND OWNERS OF THESE VEHICLES WILL BE NOTIFIED THEN. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
NHTSA's own wording · initiated by ODI
Vehicles covered
| Model | Model years |
|---|---|
| Ford Taurus | 1999, 2000, 2001 |
| Mercury Sable | 1999, 2000, 2001 |
Components: SUSPENSION:FRONT:SPRINGS:COIL SPRINGS
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Ford Taurus | 1999 | 874 | 5 |
| Ford Taurus | 2000 | 1,195 | 8 |
| Ford Taurus | 2001 | 1,037 | 9 |
| Mercury Sable | 1999 | 258 | 5 |
| Mercury Sable | 2000 | 464 | 7 |
| Mercury Sable | 2001 | 430 | 8 |
Other suspension recalls in 2004
28 of the 601 recall campaigns reported to NHTSA in 2004 concerned the suspension; FORD MOTOR COMPANY filed 963 campaigns in all.
| 04V604000 22 Dec 2004 | FORD MOTOR COMPANY |
| 04V596000 21 Dec 2004 | DAIMLERCHRYSLER CORPORATION |
| 04V594000 20 Dec 2004 | AUTOCAR, LLC |
| 04V535000 8 Nov 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
| 04V508000 27 Oct 2004 | INTERNATIONAL TRUCK & ENGINE CORPORATION |
| 04V506000 25 Oct 2004 | AIRSTREAM, INC. |
| 04V496000 14 Oct 2004 | TRIUMPH MOTORCYCLES (AMERICA) LTD |
| 04V477000 7 Oct 2004 | MITSUBISHI FUSO TRUCK OF AMERICA, INC. |
NHTSA recalls (public domain) · all recalls of 2004