The defect
ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.
The risk
REPEATED SHIFTING IN THIS MANNER CAN EVENTUALLY CAUSE THE RETAINING CLIP TO BREAK. IF THE RETAINING CLIP BREAKS, THE SHIFT CABLE CAN BECOME DISCONNECTED FROM THE SHIFT LEVER, RESULTING IN LOSS OF THE ABILITY TO CHANGE TRANSMISSION GEARS.
The remedy
DEALERS WILL REPLACE THE GEAR SHIFT CABLE RETAINING CLIP WITH A CLIP THAT HAS A DIFFERENT SHAPE. THE RECALL BEGAN ON AUGUST 13, 2007. OWNERS MAY CONTACT AMERICAN SUZUKI AT 1-800-934-0934.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Suzuki Aerio | 2002, 2003, 2004, 2005, 2006 |
Components: POWER TRAIN:MANUAL TRANSMISSION
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Suzuki Aerio | 2002 | 13 | 2 |
| Suzuki Aerio | 2003 | 36 | 2 |
| Suzuki Aerio | 2004 | 14 | 1 |
| Suzuki Aerio | 2005 | 22 | 1 |
| Suzuki Aerio | 2006 | 27 | 1 |
Other power train recalls in 2007
21 of the 587 recall campaigns reported to NHTSA in 2007 concerned the power train; AMERICAN SUZUKI MOTOR CORP. filed 75 campaigns in all.
| 07V589000 20 Dec 2007 | GENERAL MOTORS CORP. |
| 07V586000 20 Dec 2007 | BLUE BIRD BODY COMPANY |
| 07V579000 18 Dec 2007 | TOYOTA MOTOR NORTH AMERICA, INC. |
| 07V554000 7 Dec 2007 | AMERICAN SUZUKI MOTOR CORP. |
| 07V555000 4 Dec 2007 | CHRYSLER LLC |
| 07V523000 6 Nov 2007 | THULE TOWING SYSTEMS LLC |
| 07V498000 24 Oct 2007 | INTERNATIONAL TRUCK & ENGINE CORPORATION |
| 07V453000 26 Sept 2007 | FORD MOTOR COMPANY |
NHTSA recalls (public domain) · all recalls of 2007