The defect
ON SOME MOTORCYCLES, UNDER CERTAIN ASSEMBLY CONDITIONS, THE ELECTRICAL POWER SUPPLY CABLE TO THE STARTER MOTOR MAY COME INTO DIRECT CONTACT WITH THE OIL COOLER RETURN PIPE. THIS COULD CAUSE THE INSULATION ON THE STARTER CABLE TO DEGRADE.
The risk
SHOULD THE STARTER MOTOR CABLE INSULATION BECOME WORN, A 12-VOLT ELECTRICAL SHORT WOULD OCCUR, INCREASING THE RISK OF A FIRE OR NOT ALLOWING THE MOTORCYCLE TO START.
The remedy
DEALERS WILL EXAMINE THE CABLE FOR SIGNS OF CONTACT WITH THE OIL COOLER PIPE. THE CABLE WILL BE RE-POSITIONED. THE RECALL BEGAN NOVEMBER 20, 2004. OWNERS SHOULD CONTACT TRIUMPH AT 1-678-854-2010.
NHTSA's own wording · initiated by MFR
Vehicles covered
| Model | Model years |
|---|---|
| Triumph Bonneville America | 2002, 2003 |
| Triumph Speedmaster | 2003, 2004 |
Components: ELECTRICAL SYSTEM:STARTER ASSEMBLY
Model years in this recall
NHTSA complaints and the number of recall campaigns for each model year this recall covers.
| Model | Year | Complaints | Recalls |
|---|---|---|---|
| Triumph Bonneville America | 2002 | 2 | 1 |
| Triumph Bonneville America | 2003 | 4 | 1 |
| Triumph Speedmaster | 2003 | 2 | 2 |
| Triumph Speedmaster | 2004 | 0 | 3 |
Other electrical system recalls in 2004
36 of the 601 recall campaigns reported to NHTSA in 2004 concerned the electrical system; TRIUMPH MOTORCYCLES (AMERICA) LTD filed 8 campaigns in all.
| 04V580000 10 Dec 2004 | PACCAR INCORPORATED |
| 04V568000 9 Dec 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V578000 8 Dec 2004 | DAIMLERCHRYSLER CORPORATION |
| 04V577000 7 Dec 2004 | KEYSTONE RV COMPANY |
| 04V549000 23 Nov 2004 | HONDA (AMERICAN HONDA MOTOR CO.) |
| 04V513000 28 Oct 2004 | FOUR WINDS INTERNATIONAL |
| 04V512000 20 Oct 2004 | WINNEBAGO INDUSTRIES, INC. |
| 04V491000 15 Oct 2004 | MEDTEC AMBULANCE CORPORATION |
NHTSA recalls (public domain) · all recalls of 2004